Senior Aero Repair Engineer

Are you ready to take your expertise in aerospace repair engineering to the next level Join ALTEN as a Senior Aero Repair Engineer and lead groundbreaking projects in the civil aerospace sector. Youll work on advanced jet engine repair schemes ensuring compliance with the highest industry standards while driving innovation in repair methodologies like welding brazing and thermal spray. This is your chance to shape the future of gas turbine engine maintenance and contribute to projects that power global aviation.

Location: Derby
On-site: Full Time
Seniority: 10 Years of Experience
Roles Available: 2

Key Responsibilities

• Lead the development and industrialisation of repair schemes for gas turbine engine components ensuring compliance with EASA/FAA regulations and S1000D/STE technical publications.
• Provide expert guidance on repair methodologies including welding (TIG laser) brazing thermal spray machining and NDT techniques.
• Review and approve repair documentation such as work instructions engineering drawings and technical justifications.
• Collaborate with design manufacturing and quality teams to align repair solutions with engine performance and lifecycle requirements.
• Mentor junior engineers and trainees in repair processes standards and best practices.
• Ensure all repair solutions meet airworthiness standards and are supported by robust technical justification and validation data.

Qualifications :

• Bachelors or Masters degree in Aerospace Engineering Mechanical Engineering or a related discipline or relevant technical military background with equivalent experience.
• 10 years experience in aerospace gas turbine engine repair with a focus on civil engines.
• Competent Author (CA) status (current or previously held) for repair approvals.
• Strong knowledge of repair methods: welding (TIG laser) brazing thermal spray machining and NDT (FPI MPI Eddy Current).
• Familiarity with technical standards: S1000D STE EASA Part-145 FAA regulations.
• Experience with engine components: blades vanes discs casings combustors and shafts.

Desirable Skills

• Familiarity with repair manuals engineering systems (Teamcenter SAP) and digital tools for repair documentation.
• Experience in lean manufacturing or Six Sigma for process optimisation.
• Project management skills (e.g. APMP PMP or Agile).
• Knowledge of AI and automation toolsets including Python and Azure Databricks.

Key Competencies

• Analytical Thinking: Ability to interpret complex engineering data and make data-driven decisions.
• Problem-Solving: Innovative approach to overcoming technical challenges in repair processes.
• Communication: Clear and concise technical writing and stakeholder management.
• Leadership: Ability to mentor teams and drive projects to completion.

Additional Information :

Why join us 

We bring together entrepreneurial tech-driven people to deliver innovative solutions for leading companies.

At ALTEN youll work on exciting projects supported by ongoing learning mentoring and clear career development tailored to your goals.

Join a passionate team and help build tomorrow today.

In short you get: 

• A personalised career path and a rewarding management style 
• A huge diversity of engineering projects and industries
• Private Medical Insurance
• Cycle & Tech Scheme 
• Employee assistance programme
• Life insurance & Pension Scheme
• Social atmosphere regular gatherings & team buildings
• Flexible way of working (role dependent)

We are proud to support the Armed Forces Covenant & actively encourage applications from members of the Armed Forces community including veterans reservists service leavers and military spouses/partners. We recognise the value of military skills and experience and are committed to ensuring that no applicant is unfairly disadvantaged during our recruitment and selection processes. 

ALTEN is committed to fostering a diverse and inclusive workplace and values the strength that comes from a global mix of backgrounds and perspectives. We welcome applications from all suitably qualified candidates regardless of background or protected characteristics under the Equality Act 2010. If you require any reasonable adjustments during the recruitment process please let us know. 

This role may require you to have or be willing to go through Security Clearance. As part of the onboarding process candidates will be asked to complete a Baseline Personnel Security Standard; details of the evidence required to apply may be found on the government website . If you are unable to meet this and any associated criteria then your employment may be delayed or rejected . Details of this will be discussed with you at interview.

Remote Work :

No

Employment Type :

Full-time