Section Head- Production Maintenance

Technical Skills Required

Detail understanding of production equipments and SPMs
Knowledge of meter related testing as per IS/IEC.
Understanding of Electronics Hardware testing & troubleshooting based on Microcontroller & Analog and Digital Signal.
MTTR/MTBF/OEE Preventive Maintenance Corrective Maintenance Predictive maintenance & TPM
Spare Management
Knowledge of PLC trouble shooting (SPM Machine) Sensor Solenoid Relay SSR Thermocouple RTD
Knowledge of Electrical wiring Electrical Drawing Pneumatic solenoid Cylinder Relay and sensor.
Knowledge of troubleshooting debugging and CPK data analysis data and statistical.
Software handson with Auto cad Altium & correl draw.
Understanding of industrial 4.0 and its use IOT and SCADA.
Statistics and analytical skills

Job Description

Ensures that production equipments are performing effectively and efficiently
Review deficiencies noted during corrective maintenance
Establishes and monitors programs for critical equipment analysis and condition monitoring techniques
Responsible for maintaining and controlling equipment MIS.
Develops standards for major maintenance overhauls and outages
Serves as the focal point for monitoring performance indicators for maintenance management.
Responsible for analyzing equipments operating data and publish MIS.
Monitor and control the calibration management of measurement equipment
Team development and skill enhancement.
Define/Develop new products manufacturing process and improve existing
Manufacturing processes to meet increasing production targets.
To facilitate production from product integration to packing stage for all the tools testing equipments jigs & fixtures
Vendor Coordination for development of Test equipment and various tools to be used in manufacturing.
Execute preventive maintenance of all the equipment by ensuring proper maintenance plans & reviewing & improving maintenance checklists from time to time wherever required so as to ensure the high standards of the equipment
Responsible for reduction of Process scrap generation Optimization of line process and Line balancing.
Responsible for Pilot run/introduction of new products with complete work content line layouts planning & procurement of jigs/fixtures & tools.
Maintaining all the records to comply with ISO requirements as per department objectives.
Establish & upgrade Quality Management System Processes procedures & documentation for ISO9001:2000 ISO14001.
Deploying work instruction & Operating Instruction for equipment on the shop floor.
Responsible for improving equipments up time MTBF & OEE.
To maintain equipments breakdown record & analysis of equipment breakdowns by taking actions so as to eliminate the possible causes of repetitive failures & carry out FMEAs on equipments to ensure equipment uptime as per objectives
Assists in manufacturing processes improvements defects analysis with Shainin DOEs 7QC tools and whywhy analysis in existing products.
Data Analysis of various testing results by continuous monitoring of First Time yields & carrying out analysis to improve the FTYs and reduce the IFR.
The role is responsible for process analysis standardization of processes implementation and improvements
To ensure conformance of products as per Quality standards.
To ensure optimum availability of spares for equipments with spare parts management