Sr. Advanced Automation Systems Engineer
Bolingbrook, IL - USA
Job Summary
Sr. Advanced Automation Systems Engineer
The Senior Advanced Automation Systems Engineer is responsible for leading the design development integration and implementation of advanced automation solutions for manufacturing processes. The primary objective of this role is to improve manufacturing efficiency reliability safety and product quality through innovative automation technologies while ensuring compliance with internal standards and external regulations.
This position serves as a technical leader for automation initiatives across G&W manufacturing facilities and is expected to drive complex projects from concept through commissioning. The role also provides mentorship to junior engineers and technical guidance to manufacturing maintenance and support personnel on implemented systems equipment and technologies.
As a Sr. Advanced Automation Systems Engineer you will:
- Lead the identification development justification and deployment of advanced automation projects across manufacturing operations.
- Design and implement complex automation systems to improve safety quality throughput and operational efficiency.
- Serve as a technical lead on automation and robotics projects including system architecture integration strategy risk assessment and project execution.
- Collaborate with internal stakeholders and external vendors/integrators to develop machine concepts robotic technologies and automated manufacturing solutions.
- Lead integration programming commissioning troubleshooting validation and startup activities for automation systems and robotics projects.
- Develop and support Industry 4.0 initiatives including IoT connectivity machine data collection analytics and smart manufacturing technologies.
- Develop detailed equipment requirements specifications and standards for specialized molding assembly testing and visual inspection processes.
- Create and review system architecture diagrams electrical installation drawings BOMs network layouts and procurement documentation.
- Collaborate with operations leadership to evaluate and implement emerging technologies with the highest potential impact on manufacturing productivity and reliability.
- Drive project execution through effective planning scheduling resource coordination risk mitigation and issue resolution to ensure successful and timely completion.
- Provide advanced troubleshooting support for manufacturing equipment controls systems robotics and integrated automation systems.
- Develop and maintain expertise in plant-wide manufacturing processes equipment controls standards and automation technologies.
- Mentor and provide technical leadership to junior engineers technicians and cross-functional teams.
- Develop update and audit work procedures standard work instructions validation protocols and process documentation.
- Ensure automation systems comply with applicable safety standards machine guarding requirements and company engineering practices.
- Remain current on advancements in automation robotics controls and manufacturing technologies and incorporate best practices into future initiatives.
- Support capital planning activities including budgeting scope development vendor evaluation and ROI analysis.
- Other duties as assigned.
We are looking for someone with:
- Bachelors Degree in Electrical Computer Mechanical or related Engineering discipline required.
- Minimum 5 years of relevant engineering experience in industrial automation manufacturing automation or controls engineering.
- Advanced experience programming and troubleshooting PLC systems including Rockwell (Allen-Bradley) Siemens GE or other industry-standard platforms.
- Advanced experience developing HMI/SCADA applications using Ignition FactoryTalk View (RSView) WinCC or other industry-standard interfaces.
- Experience with robotics integration motion control systems machine safety systems and industrial networking protocols.
- Strong understanding of automation system architecture controls integration and manufacturing equipment design.
- Demonstrated experience leading automation projects from concept through implementation and production support.
- Strong analytical troubleshooting and problem-solving skills with the ability to resolve complex technical challenges.
- Effective communication and cross-functional collaboration skills with the ability to work across all levels of the organization.
- Working knowledge of electrical schematics control panel design instrumentation and industrial safety standards.
Ideally you will have:
- Project management and leadership
- Six sigma Red X or other problem-solving certification
- Lean manufacturing certification
- Experience working cross-functionally with all levels of the organization structure.
The Physical Demands / Working Conditions of the role are:
- General Office Environment PC use
- Light Lifting (occasional 25 lbs or less)
- Stooping
- Standing
- Heavy Lifting (frequent 25 lbs )
What we offer you:
Typical pay is $annually.
This position is eligible for participation in our Quarterly Incentive Pay Program
G&W Electric offers a comprehensive benefits package that includes:
- Medical Dental and Vision Insurance
- Short and Long-Term Disability
- Life Insurance
- Health club membership program and reimbursement
- Employee Assistance Program
- Tuition Reimbursement
- 401 (k)
- Annual Profit Sharing
- Vacation
- Air-conditioned/heated state-of-the-art manufacturing facility
About G&W Electric
Innovating since 1905 G&W Electric has grown into a global leader in engineered electrical power grid solutions. Working with us means joining a worldwide team of passionate manufacturing professionals striving to continually improve the technologies the world depends on to deliver safe reliable electricity. Our culture is focused on employee success so we foster an entrepreneurial environment that encourages everyone to thrive.
G&W Electric is proud to be an Equal Opportunity Employer. All employees and applicants will receive consideration for employment without regard to age color disability gender national origin race religion sexual orientation gender identity protected veteran status or any other classification protected by federal state or local law. G&W Electric participates in the E-Verify process for all new hires.
*G&W Electric participates in the E-Verify process for all new hires.
VEVRAA Federal Contractor
Required Experience:
Senior IC
About Company
Global leader in power grid solutions, advanced switchgear, reclosers, automation & distribution products. Engineering intelligent power for utilities & industry.