Mechanical Engineering Testing Intern Summer 2026
Thornton, CO - USA
Job Summary
Company: Air Squared
Title of Position: Mechanical Engineering Intern Summer 2026
Position Type: Full time; non-exempt
Pay Range: $20-$25 / hour based on qualifications and experience
Air Squared Manufacturing Inc. is an OEM manufacturer of scroll type compressors vacuum pumps and expanders for the medical aerospace fuel cell and power generation industries. Air Squared offers exciting career opportunities working on projects including NASA MOXIE Leading Electric and Autonomous Vehicle OEM DOE Clean Energy initiatives ranging from nuclear fusion and the Advanced Research Projects Agency - Energy (ARPA-e) and other cutting-edge projects.
About the Role
We are seeking a Mechanical Engineering Testing Intern who is curious hands-on organized and detail-oriented and who thrives in a collaborative team environment. The internship is ideal for students pursuing a B.S. or M.S. in Mechanical Engineering with junior or senior standing preferred.
Scroll compressors integrate multiple mechanical engineering disciplines giving you the opportunity to apply coursework in:
- Heat transfer (thermal management and heat dissipation)
- Thermodynamics (compression process efficiency discharge temperature)
- Mechanics of materials (strength durability material selection)
- Dynamics & statics (bearing loads shaft deflection balancing)
- Fluid dynamics (flow/pressure drop; exposure to CFD is a plus)
This job will include assisting in the design and testing of new scroll compressors and vacuum pump designs. This includes detailing the design to be ready for manufacturing as well as producing necessary documentation for the machine shop.
Job Responsibilities:
- Support test stand design and build activities including fittings valves plumbing sensors and equipment selection and installation
- Create and update CAD models and drawings in SolidWorks for test fixtures and prototype hardware
- Assist with prototype testing and troubleshooting of scroll compressors and vacuum pumps
- Test individual components for mechanical performance and document results
- Support electronics testing and troubleshooting including PCB bench testing motor controller evaluation and basic use of oscilloscopes multimeters and power supplies
- Set up and calibrate sensors and support data collection
- Produce clear documentation for the machine shop and test lab including procedures build notes and test summaries
Qualifications:
Required
- MUST SUBMIT A RESUME TO BE CONSIDERED
- Currently pursuing a B.S. or M.S. in Mechanical Engineering (junior/senior standing preferred)
- SolidWorks experience (parts assemblies and drawings)
- Comfortable working hands-on in a lab/shop environment and following safety procedures
- Strong attention to detail organization and clear written communication
- LabVIEW experience (operation and/or basic programming)
Preferred
- Exposure to CAE tools such as FEA and/or CFD
- Working knowledge of GD&T
- Familiarity with basic electronics lab equipment (oscilloscopes mutimeters DC poser supplies)
- GPA 3.5 and/or strong references from instructors/employers
Location: Thornton Colorado
How to Apply: Range: $20-$25 / hour based on qualifications and experience
For information on Air Squared visit our website at you need an accommodation seeking employment with Air Squared please email or call . Accommodations are made on a case-by-case basis.
Air Squared is an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race color religion sex sexual orientation gender identity national origin disability or status as a protected veteran.
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Required Experience:
Intern
About Company
The industry leader in scroll compressor and vacuum pump design and manufacturing. Learn how oil-free scroll solutions can help your application.