Manufacturing Engineer-Controls & Automation
Greenville, NC - USA
Job Summary
Job Description Summary
In this role the Advanced Manufacturing and Repair Technology (AMRT) Controls Automation & Intelligent Systems Engineer will be responsible for designing programming and hands-on deployment of advanced machine control systems vision-based inspection solutions 3D scanning technologies and automation platforms across industrial gas turbine manufacturing and repair operations. This person delivers value to GE Vernova business partners by being a full-stack manufacturing technologist writing sophisticated control code in the morning and commissioning a vision system or running a machine on the shop floor in the afternoon.This role is ideal for someone who is passionate about solving hard problems at the intersection of software electrical systems and physical manufacturing developing intelligent machine solutions from first principles through production deployment. You will lead and contribute to cutting-edge automation initiatives across the Gas Power global supply chain directly impacting safety quality cycle time and cost.
Job Description
Essential Functions
Controls & Machine Programming
- Architect and develop machine control solutions from scratch PLC logic motion control sequences CNC g-code functions and custom automation software tailored to manufacturing and repair processes.
- Write test and optimize PLC programs (ladder logic structured text function block diagrams) CNC G-code operations
- Develop HMI and operator interface applications that provide intuitive control real-time process feedback and data logging capabilities.
- Design closed-loop control systems integrating sensors feedback devices and process data to achieve precise repeatable machine performance.
- Own the full software development lifecycle for machine control projects requirements architecture coding testing documentation and deployment.
Vision Systems 3D Scanning & Intelligent Inspection
- Program and configure vision systems (e.g. Cognex Keyence or custom OpenCV/Python-based solutions) and 3D scanning platforms (structured light laser line CT or coordinate-based) to perform real-time image analysis pattern recognition and dimensional verification.
- Integrate vision and scan outputs directly into machine control logic to enable adaptive intelligent manufacturing responses automated accept/reject decisions in-process corrections guided repair adaptive machining and closed-loop quality control.
- Develop image processing and point cloud algorithms to extract precise reliable measurements and inspection data from complex gas turbine geometry.
- Leverage AI/ML techniques for image-based anomaly detection feature recognition and process optimization where applicable.
Hands-On Development & Commissioning
- Physically wire assemble and commission electrical control panels sensor networks and machine integration hardware fully hands-on from design through deployment.
- Run and operate manufacturing equipment directly during development testing and process qualification phases.
- Troubleshoot and debug control systems electrical circuits vision systems and automated equipment on the shop floor in real time.
Collaboration & Program Support
- Collaborate with manufacturing and repair engineers to translate process requirements into intelligent machine solutions.
- Support NPI and repair programs by participating in machine runoffs process qualification and production trials.
- Provide technical guidance on controls vision scanning and automation technologies to global service centers and new make sites.
Required Qualifications
- Bachelors degree in Electrical Engineering Computer Engineering Mechatronics Mechanical Engineering or a closely related technical field with a minimum of 2 years experience in industrial controls machine vision or automation systems OR a high school diploma / GED plus a minimum of 4 years of industrial hands-on experience in controls machine vision or automation systems.
- 1 year of programming experience of CNC machines in one or more of the following: PLC platforms (Allen-Bradley Siemens Fanuc Mitsubishi)Vision system programming (Cognex VisionPro Keyence OpenCV Python/C) 3D scan processing software (Polyworks GeoMagic VXelements or similar)
- 1 year of hands-on electrical experience mechatronics control panel wiring field device installation and machine integration.
- Minimum of 2 years of experience in a manufacturing automation or industrial controls environment.
Desired Characteristics
- Experience supporting manufacturing processes / environments shop floor experience
- Deep programming capability able to independently develop complex control logic vision algorithms and data processing pipelines with minimal oversight
- Experience developing adaptive or intelligent machine systems that respond dynamically to sensor vision or scan data
- Familiarity with machine tool control platforms Fanuc Siemens 840D Mitsubishi CNC
- Experience with 3D metrology workflows scanning point cloud processing deviation analysis and CAD comparison
- Knowledge of industrial communication protocols EtherNet/IP Profinet Modbus OPC-UA
- Exposure to AI/ML techniques applied to image analysis anomaly detection or process optimization is a strong plus
- Comfortable reading and authoring electrical schematics and wiring diagrams
- Prior hands-on experience operating EDM milling grinding or laser manufacturing equipment
- Gas turbine or aviation turbomachinery experience is a plus
- Strong problem-solver who thrives in ambiguous development-stage environments
This role is built for the engineer who codes builds and runs. Youll develop sophisticated vision algorithms and machine control architectures then walk to the shop floor and commission the hardware yourself. If youre energized by the full journey from concept to working machine this is your role.
This role requires access to U.S. export-controlled information. If applicable final offers will be contingent on ability to obtain authorization for access to U.S. export-controlled information from the U.S. Government.
Additional Information
GE Vernova offers a great work environment professional development challenging careers and competitive compensation. GE Vernova is anEqual Opportunity Employer. Employment decisions are made without regard to race color religion national or ethnic origin sex sexual orientation gender identity or expression age disability protected veteran status or other characteristics protected by law.
GE Vernova will only employ those who are legally authorized to work in the United States for this opening. Any offer of employment is conditioned upon the successful completion of a drug screen (as applicable).
Relocation Assistance Provided: Yes
Required Experience:
IC
About Company
GE Vernova's Asset Performance Management software can help you increase asset reliability, minimize costs and reduce operational risks. View a demo today.