Process Engineer High Pressure Die Cast (HPDC)
Fond du Lac, WI - USA
Job Summary
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Innovation is the heart of Brunswick. See how your contributions will help transform vision into reality:
Position Overview:
As part of the talented Plant 17 Engineering team you will serve as a key technical leader within Mercurys Aluminum HPDC Foundry (Plant 17) accountable for developing controlling optimizing and sustaining the die casting process to meet quality cost delivery and safety objectives.
At Brunswick we have passion for our work and a distinct ability to deliver.
Essential Functions:
- Own and control the HPDC process including metal delivery shot profile development die thermal management spray and extraction cycles part removal trimming and secondary operations
- Monitor analyze and interpret process and production data to understand parameter interactions improve process capability prevent defects and ensure consistent casting quality
- Lead continuous improvement initiatives focused on quality process stability machine uptime cost reduction and safety through structured problem solving and standardization
- Serve as the casting process technical expert when collaborating with controls engineers maintenance quality tooling and operations teams
- Lead and support advancements in part traceability inprocess inspection and manufacturing data collection systems
- Support the successful launch of new tooling by providing Design for Manufacturing (DFM) recommendations and leading effective initial casting trials
- Limited part family and back-up responsibilities
Diversity of thought and experiences is fundamental when imagining the unimaginable. Certain skillsets/experiences are necessary; however others can be developed along the way.
Required Qualifications:
- Desire to be hands on at the shop-floor level within a foundry environment
- Willingness to push the envelope and try new processes systems & technologies that may be new to the foundry
- Strong cross-functional collaboration & communication skills with support teams and operations management
- Ability to make independent data-driven decisions supported by sound logic
- Excel in a fast-paced constantly changing manufacturing environment while working effectively with moderate supervision
- Apply a systems approach and look at all factors of the plant when solving problems and making improvements
- Self-driven to grow professionally through training involvement in professional organizations continuous education and certifications
Preferred Qualifications:
- Bachelors Degree in Manufacturing Mechanical Electrical or Controls Engineering or related engineering degree
- 3 years of experience working in a foundry with direct responsibility controlling process related parameters
- Proven capability in applying casting process simulation to optimize processes and reduce defects
- Proficient with PLCs industrial controls and robotics (specifically Allen Bradley and ABB)
- Strong knowledge of Microsoft Applications including Excel Access SQL Management Studio Teams SharePoint Planner CoPilot and PowerBI
- Experience utilizing and providing direction of shop floor dashboards
- Green Belt Certification with demonstrated success in applying Lean Manufacturing and Six Sigma methodologies to solve problems
- Ability to work with large amounts of data quickly and efficiently to uncover solutions
- Highly engaged contributor for PFMEA & control plan discussions
- Casting simulation software utilization with a preference to MagmaSoft - HPDC module
Working Conditions:
- This position works in a foundry environment
Add Pay Verbiage
The hiring range for this position is $73600 to $106200 annually. The actual base pay offered will vary based on multiple factors including job-related knowledge/skills relevant experience business needs and geographic location. Compensation decisions are dependent upon the specifics of the candidates qualifications and the business context.
In addition to base pay this position is eligible for an annual discretionary bonus. This position is eligible to participate in Brunswicks comprehensive and high-quality benefits offerings including medical dental vision paid vacation 401k (up to 4% match) Health Savings Account (with company contribution) well-being program product purchase discounts and much more. Details about our benefits can be found here.
Why Brunswick:
Whatever tomorrow brings well be at the leading edge. As the clear leader in the marine industry were committed to our values and supporting our exceptional people. We offer and encourage growth opportunities within and across our many addition were proud of being recognized for making a splash with numerous awards!
About Mercury Marine
Headquartered in Fond du Lac Wisconsin Mercury Marine is the worlds leading manufacturer of recreational marine propulsion engines. A division of Brunswick Corporation (NYSE: BC) Mercury provides engines boats services and parts for recreational commercial and government marine applications. Mercury empowers boaters with products that are easy to use extremely reliable and backed by the most dedicated customer support in the world. The companys industry-leading brand portfolio includes Mercury outboard engines Mercury MerCruiser sterndrive and inboard packages Mercury propellers Mercury inflatable boats Mercury SmartCraft electronics Land N Sea marine parts distribution and Mercury and Quicksilver parts and oils. More information is available at .
Next is Now!
We value growth and development recognizing that people come with a wealth of experience and talent beyond just the technical requirements of a job. If your experience is close to what you see listed here please still consider applying.
Brunswick is an Equal Opportunity Employer and considers all qualified applicants for employment without regard to race color religion sex sexual orientation gender identity national origin age disability protected veteran status or any other characteristic protected by federal state or local law. Diversity of experience and skills combined with passion is key to innovation and inspiration and we encourage individuals from all backgrounds to apply. If you require accommodation during the application or interview process please contact for support.
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About Company
Brunswick Corp. is a global leader in the marine recreation and technology industry. Owner of 60+ brands, including Mercury Marine, Boston Whaler, and Sea Ray.