Process Industrialization Controls Engineer
Greenville, NC - USA
Job Summary
Job Description Summary
The Controls Engineer plays a key role in developing and supporting the automation systems that keep our operations running safely and efficiently. This position combines hands-on troubleshooting with system design programming and ongoing improvement work. The engineer works closely with operations maintenance quality and other engineering groups to ensure equipment performance meets business needs.Job Description
Roles and Responsibilities
Design & Development
- Develop and modify PLC programs for new and existing equipment (AllenBradley Siemens GE Fanuc etc.).
- Create and update HMI interfaces to improve operator usability and equipment visibility.
- Produce electrical schematics panel layouts and related documentation.
- Select appropriate control components sensors drives and instruments for projects and upgrades.
Vision Systems
- Develop and support vision inspection applications (Cognex Keyence Omron etc.).
- Configure lighting lenses and inspection tools to meet part and process requirements.
- Integrate vision systems with PLCs robots and plant networks.
- Troubleshoot inspection issues and refine setups to reduce false rejects and improve performance.
- Maintain documentation for inspection logic program versions and acceptance criteria.
System Integration
- Integrate new equipment into existing production systems while coordinating with mechanical process and quality teams.
- Test and validate machine sequences safety circuits alarm logic and error recovery conditions.
- Support commissioning of new lines modifications and equipment transfers.
- Support new equipment commissioning retrofits and upgrades involving Fanuc and Siemens NC control hardware and software.
Maintenance & Troubleshooting
- Provide technical support to resolve machine control issues and minimize downtime.
- Perform root-cause analyses and implement corrective actions that prevent repeat failures.
- Maintain backups and version control for PLC HMI and network configurations.
Continuous Improvement
- Evaluate equipment performance and identify opportunities to improve cycle time reliability and product quality.
- Support Lean TPM or Six Sigma efforts with automation expertise.
- Implement logic changes and hardware upgrades that enhance safety and productivity.
Plant Standards Creation
- Develop and maintain plant-wide standards for automation and electrical controls in alignment with GE Vernova Global industrialization standards.
- Establish consistent guidelines for PLC naming conventions HMI layout alarm messaging and diagnostic structure.
- Define preferred hardware panel design requirements wiring practices and billofmaterials expectations.
- Work with engineering and maintenance teams to ensure standards are understood and followed.
- Keep standards aligned with corporate guidelines and update them as technology or business needs evolve.
Compliance & Safety
- Ensure all control system designs comply with applicable codes and standards (NFPA IEC ISO OSHA).
- Develop test and validate machine safety functions such as light curtains Estops door interlocks and safety PLC logic.
- Participate in risk assessments and support the implementation of corrective actions.
Project Management
- Lead and support automationrelated projects from initial concept through installation and startup.
- Coordinate with vendors and internal teams to meet project timelines and budget targets.
- Provide training and documentation for maintenance and operations personnel.
Required Qualifications
- Bachelors degree in Electrical Engineering Controls Engineering Mechatronics or related discipline.
- Hands-on experience with PLC programming (ladder structured text function block).
- Familiarity with HMI/SCADA development tools.
- Strong understanding of industrial communication networks (EtherNet/IP Profinet Modbus OPC).
- Working knowledge of machine safety requirements and electrical codes.
Desired Characteristics
- Experience in manufacturing or industrial automation environments.
- Exposure to robotics (Fanuc ABB KUKA UR).
- Experience with vision systems beyond basic inspection (pattern recognition AI-assisted tools).
- Understanding of MES systems data collection and historian platforms.
- Experience with AutoCAD Electrical or EPLAN.
- Lean or Six Sigma training.
- Strong analytical and troubleshooting skills
- Solid communication and documentation habits
- Ability to collaborate across engineering and operations teams
- Attention to detail and focus on safe equipment operation
- Ability to manage priorities and handle multiple ongoing tasks
Eligibility Requirements:
- Must be legally authorized to work in the USA without sponsorship now or in the future
- This position is 100% onsite at the GE Vernova Greenville SC Garlington Road location
- This role is restricted to U.S. persons (i.e. U.S. citizens permanent residents and other protected individuals under the Immigration and Naturalization Act 8 U.S.C. 1324b(a)(3)) due to access to export-controlled technology. GE will require proof of status prior to employment.
Benefits Available to You
GE Vernova employees rise to the challenge of building a world that order to meet this mission we provide varied competitive benefits to help support our workforce:Our Culture GE Vernova ()
Our compensation & benefits are designed to reward high performers and help you manage your personal and family needs. We offer a robust benefits package depending on your employment status and your national requirements.
A healthy balanced lifestyle can mean different things to different people. Weve created programs that support the way you live and work today.
GE Vernova invests to provide opportunities to grow your career by providing a path for continued on-the-job learning and development.
Inclusion & Diversity
At GE Vernova we believe in the value of your unique identity background and experiences. We are committed to fostering an inclusive culture where everyone feels empowered to do their best work because they feel accepted respected and that they belong. Click here to learn more: GE Vernova Gas Power
GE Vernovas Gas Power business engineers advanced efficient natural gas-powered technologies and services along with decarbonization solutions that aim to help electrify a lower carbon future. It is a global leader in gas turbines and power plant technologies and services with the industrys largest installed base.
This role requires access to U.S. export-controlled information. If applicable final offers will be contingent on ability to obtain authorization for access to U.S. export-controlled information from the U.S. Government.
Additional Information
GE Vernova offers a great work environment professional development challenging careers and competitive compensation. GE Vernova is anEqual Opportunity Employer. Employment decisions are made without regard to race color religion national or ethnic origin sex sexual orientation gender identity or expression age disability protected veteran status or other characteristics protected by law.
GE Vernova will only employ those who are legally authorized to work in the United States for this opening. Any offer of employment is conditioned upon the successful completion of a drug screen (as applicable).
Relocation Assistance Provided: Yes
Required Experience:
IC
About Company
GE Vernova's Asset Performance Management software can help you increase asset reliability, minimize costs and reduce operational risks. View a demo today.