Process Technician

Senior Process Technician (Injection Molding)

Sector: Tier 1 Automotive & High-Precision Electronics

The Role As a Senior Process Technician you will be the technical backbone of our molding department. You are responsible for the setup stabilization and optimization of complex injection molding processes for high-tolerance automotive components and precision electronic housings. We are looking for a Scientific Molder who goes beyond turning knobs to understand the why behind the polymer behavior.

Core Responsibilities

• Scientific Process Development: Establish and maintain robust decoupled molding processes (Scientific Molding) to ensure consistent part quality and cycle time optimization.

• Technical Troubleshooting: Diagnose and resolve complex molding issues (e.g. flash splay short shots dimensional instability) using root-cause analysis rather than trial and error.

• New Product Launch (NPI): Work closely with Engineering during mold trials (sampling) to define the process window and provide feedback on mold design and functionality.

• Automation Integration: Coordinate with the automation team to ensure 3-axis or 6-axis robots (end-of-arm tooling) are synchronized with the press for seamless part extraction.

• Quality & Compliance: Ensure all processes adhere to IATF 16949 and ISO 9001 standards. Perform first-piece inspections and monitor SPC (Statistical Process Control) data to prevent defects.

• Mentorship: Act as a technical lead for junior technicians and operators fostering a culture of technical excellence and safety.

Key Qualifications

• Experience: 5 years of hands-on processing experience in a high-volume injection molding environment (Automotive or Electronics experience preferred).

• Technical Mastery: Strong understanding of RJG Paulson or similar Scientific Molding methodologies.

• Machine Knowledge: Proficiency with major press brands (e.g. Engel Arburg Husky Fanuc or Milacron) and their respective control systems.

• Material Expertise: Deep knowledge of engineered resins (e.g. PBT Nylon/GF PC/ABS) and their specific processing requirements.

• Tooling Logic: Ability to identify mold issues (venting cooling gate wear) versus processing issues.

Preferred Skills & Certifications

• RJG Master Molder I or II certification is highly desirable.

• Experience with hot runner systems (Mold-Masters Yudo etc.).

• Familiarity with Lean Manufacturing (5S Kaizen) and SMED (Single-Minute Exchange of Die) principles to reduce changeover times.

Why Join Us

• Cutting-Edge Tech: Work with the latest in all-electric presses and advanced robotic cells.

• Stability: Long-term career growth within a global Tier 1 supplier.

• Comprehensive Benefits: Competitive hourly rate/salary overtime opportunities 401k/RRSP matching and premium health coverage.