Quality Assurance Engineer (QAE) – VAA – Orion Assembly
Lake Orion, MI - USA
Job Summary
Job Description
Onsite: The successful candidate will be expected to report to Orion Assembly in Orion Michigan five times per week at a minimum.
The Role (Responsibilities)
We are seeking a proactive and detail-oriented Quality Assurance Engineer VAA to join our team at Orion Assembly. This role is critical in ensuring that all VAA-supplied modules installed at the plant meet GMs specifications BIQ/BIQS requirements and customer expectations before integration into vehicle assembly. The ideal candidate will collaborate across departmentsincluding Quality Manufacturing Engineering Production Launch Supplier Quality and VAA partnersto identify resolve and prevent quality issues.
What Youll Do
- Own and maintain quality standards control plans and verification methods for VAA-built modules ensuring alignment with BIQ/BIQS and program SOR requirements.
- Ensure VAA adherence to SOR Appendix I Operations Quality expectations including error proofing torque/angle control traceability and rework/repair controls.
- Support implementation of GMS BIQ requirements to ensure product quality and reliability for all VAA content.
- Validate compliance to PFMEAs PCPs TEBs and BoOs to improve process controls and standardized work procedures at the VAA/plant interface.
- Lead or support VAA-focused PFMEA and PCP reviews making sure key risks and controls are reflected in standardized work error proofing and inspection plans.
- Drive containment repair and rework coordination for VAA-related issues including 24-hour containment plans breakpoint control and robust follow-up actions.
- Coordinate and track problem-solving activities with VAA and Supplier Quality (7 Diamonds Fishbone 5-Why SPPS) ensuring timely root cause countermeasures and documented read-across.
- Participate in quality audits and reviews as necessary (e.g. BIQ/BIQS MQRR internal assessments) and close findings related to VAA modules.
- Participate in Change Management and Continuous Improvement initiatives involving VAA modules (engineering changes tooling changes process changes).
- Document and communicate lessons learned and emerging issues ensuring alignment across shifts and with central engineering/quality teams.
- Support launch activities and readiness reviews for new or updated VAA modules from early builds through volume ramp.
- Attend cross-functional Fast Response GCA and quality review meetings to represent VAA/module quality and drive issue closure.
- Help implement best practices for quality assurance across VAA and plant teams aligning with ISO/IATF BIQ and internal quality benchmarks.
- Support/conduct root cause analysis and corrective actions for internal supplier and field issues tied to VAA content.
- Ensure ISO/IATF or other regulatory compliance as applicable for VAA-related processes and documentation.
Your Skills and Abilities (Required Qualifications)
- 5 years of experience in manufacturing quality or engineering.
- Bachelors degree in Engineering or a related technical field.
- Experience in supplier quality module/VAA assembly or plant quality engineering.
- General knowledge of print reading interpretation GD&T and part measurement.
- Working knowledge of PFMEA PCP PPAP SPC BIQ/BIQS and structured problem solving (7 Diamonds SPPS 5-Why Fishbone).
- Strong analytical and problem-solving skills with the ability to interpret data and convert it into clear actions across both supplier and plant environments.
- Excellent communication and interpersonal skills.
- Ability to work collaboratively across teams (Quality Manufacturing Engineering Launch Supplier Quality VAA).
- Customer-focused mindset with managerial courage and effective decision-making.
What Will Give You a Competitive Advantage (Preferred Qualifications)
- Previous experience as a Quality Engineer Supplier Quality Engineer or Corporate Auditor.
- Experience managing teams or cross-functional projects.
- Knowledge of module/VAA or automotive assembly processes.
- Hands-on experience on the production floor supporting real-time containment and problem solving.
- ISO/IATF experience including audit preparation and response.
- Torque management or systems knowledge especially related to VAA module installation and verification.
About GM
Our vision is a world with Zero Crashes Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better safer and more equitable for all.
Why Join Us
We believe we all must make a choice every day individually and collectively to drive meaningful change through our words our deeds and our culture. Every day we want every employee to feel they belong to one General Motors team.
Benefits Overview
From day one were looking out for your well-beingat work and at homeso you can focus on realizing your ambitions. Learn how GM supports a rewarding career that rewards you personally by visiting Total Rewards resources.
Non-Discrimination and Equal Employment Opportunities (U.S.)
General Motors is committed to being a workplace that is not only free of unlawful discrimination but one that genuinely fosters inclusion and belonging. We strongly believe that providing an inclusive workplace creates an environment in which our employees can thrive and develop better products for our customers.
All employment decisions are made on a non-discriminatory basis without regard to sex race color national origin citizenship status religion age disability pregnancy or maternity status sexual orientation gender identity status as a veteran or protected veteran or any other similarly protected status in accordance with federal state and local laws.
We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required where applicable to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment. To learn more visit How we Hire.
Accommodations
General Motors offers opportunities to all job seekers including individuals with disabilities. If you need a reasonable accommodation to assist with your job search or application for employment email us or call your email please include a description of the specific accommodation you are requesting as well as the job title and requisition number of the position for which you are applying.
Required Experience:
IC
Key Skills
About Company
GM is home to Chevrolet, Buick, GMC & Cadillac and has been leading the auto industry for over a century. See how we create a vehicle for every drive.