Senior Tech Lead Mechatronics
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Job Summary
In This Role Your Responsibilities Will Be:
System Architecture & Mechatronic Design:
Lead design of complex mechatronic systems involving BLDC stepper and servo motors.
Architect integrated motion systems combining sensors actuators drives and controllers for industrial machines.
Motor Control Drives & Embedded Software:
Specify and optimize DC motor drives and actuator systems for efficiency thermal performance and precision.
Competence in the use and management of sensors and actuators PLCs and embedded systems
Develop and tune motioncontrol algorithms PID/FOC loops and embedded software (C/C/Python).
Modeling Simulation & Prototyping
Use MATLAB/Simulink and CAE tools to model dynamics NVH thermal behavior and system performance.
Lead rapid prototyping testing rootcause analysis and supplier coordination for custom components.
Gear Train & Transmission Design
Design spur helical planetary and harmonic gear systems for motor-driven mechanisms.
Perform gear macro/micro geometry design backlash/tolerance analysis and strength/life calculations using AGMA/ISO standards.
Knowledge of Ball Screw lead screw and different Mechanism for Rotary to Linear conversion.
Work together with Hydraulic expert to integrate electronics to Actuator systems
Motion System Integration
Select and size motors gearboxes encoders/resolvers brakes and drives using load inertia and duty-cycle analysis.
Define mechanical requirements architecture and detailed designs for precision motion assemblies.
Understanding of the principles governing automatic control systemssuch as control system theory and system modeling
Testing Validation & Reliability
Conduct bench testing torquespeed characterization NVH validation and system debugging.
Perform DFMEA verification planning design validation and implement corrective actions.
Manufacturing & DFM/DFA
Apply DFM/DFA principles and select appropriate materials and processes for gears shafts housings and transmission components.
CrossFunctional Collaboration & Compliance
Work closely with electronics firmware mechanical and manufacturing teams across development stages.
Ensure compliance with industry safety and regulatory standards (UL CSA FM ISO IEC NEC FDA).
Communicate design decisions risks and results to global stakeholders.
For This Role You Will Need:
Bachelors/Masters in Mechatronics/Mechanical/Electrical or related.
Min 15 years in mechatronic design focused on motorized and gearbased systems.
Strong knowledge of BLDC/Stepper motors drivers power stages feedback devices (incremental/absolute encoders resolvers) and motion control fundamentals.
Handson experience with AGMA/ISO gear design and analysis tolerance analysis bearing selection and preload shaft/housing stiffness and NVH basics.
Experience with power analyzers oscilloscopes torque/force sensors accelerometers spectrum analyzers and dynamometer test benches.
Working knowledge of relevant ISO IEC & UL/CE standards.
Excellent problem-solving Critical thinking and debugging skills.
Strong communication and collaboration skills.
Required Experience:
Staff IC
Key Skills
About Company
Emerson has refocused its business portfolio to deliver solutions that bring greater value to our customers. About Emerson We concentrate on the most complex, profound challenges facing the world in the process, industrial, commercial and residential markets. Our global talent, best-i ... View more
