Process Engineering Technician
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Job Location:
Everett, MA - USA
Monthly Salary:
Not Disclosed
Posted on:
2 days ago
Vacancies:
1 Vacancy
Department:
Job Summary
Location: Everett WA
The Sheet Metal Process Technician is responsible for the setup operation programming and teardown of sheet metal fabrication equipment including an IPG fiber laser press brake PEM insertion machine sander and related machinery. This role will utilize Radan CAD/CAM software to program laser cutting operations and optimize material nesting layouts to maximize yield and minimize scrap. Prior experience with CAD/CAM or nesting software is a plus. The ideal candidate combines strong mechanical aptitude with a commitment to quality safety and efficiency.
KEY RESPONSIBILITIES
Equipment Setup & Teardown
Perform complete setup and teardown of sheet metal fabrication equipment including the IPG fiber laser press brake PEM insertion machine belt sander and ancillary tools
Install adjust and verify tooling fixtures and work-holding devices to drawing specifications prior to production runs
Conduct pre-operation inspections and functional checks on all assigned equipment to ensure safe and proper working order
Complete accurate setup documentation including run logs material lot tracking and tooling records
Execute equipment changeovers efficiently to minimize downtime between production runs
Perform post-run teardown clean equipment and work areas and return tooling to designated storage locations
IPG Fiber Laser Operation & Programming
Program the IPG 1kW fiber laser using Radan CAD/CAM software including part geometry import tool path generation and cut parameter selection on a 4x4 capacity cutting bed.
Develop and optimize nesting layouts to maximize material utilization and minimize scrap across a variety of sheet sizes and thicknesses
Select and validate cut parameters (power speed assist gas focus position) for various materials including mild steel stainless steel and aluminum
Monitor laser cutting operations identify anomalies and make real-time adjustments to maintain part quality
Manage and maintain the Radan program library including revision control and archiving of approved programs
Press Brake Operation
Set up and operate the press brake using appropriate tooling (punches and dies) for specified bend angles radii and material gauges
Interpret engineering drawings and bend sequences to produce accurate formed parts within tolerance
Perform first-article inspections and in-process checks using calipers angle gauges and other measurement tools
Adjust back gauges crowning and tonnage settings as required for consistent results
PEM Insertion Machine & Hardware Installation
Set up and operate the PEM insertion press to install threaded fasteners studs standoffs nuts and other hardware into sheet metal components
Select correct tooling heads and verify proper installation per engineering specifications and hardware manufacturer requirements
Inspect installed hardware for proper seating thread engagement and pull-out strength
Finishing & Sanding Operations
Operate belt and/or disc sanders to deburr blend welds and finish sheet metal surfaces to specified surface finish requirements
Use hand deburring tools and files as needed to prepare parts for downstream operations or final inspection
Quality & Continuous Improvement
Perform first-article and in-process inspections using precision measurement tools; document results and disposition nonconforming parts
Identify and communicate opportunities to reduce scrap improve nesting efficiency or streamline setup procedures
Participate in root cause analysis for recurring quality issues and implement corrective actions
Support 5S lean manufacturing and continuous improvement initiatives within the factory
Safety & Compliance
Operate all equipment in strict compliance with company safety policies OSHA regulations and machine-specific lockout/tagout (LOTO) procedures
Use required personal protective equipment (PPE) at all times including safety glasses hearing protection gloves and steel-toed footwear
Report near-misses unsafe conditions and equipment deficiencies to supervision immediately
Work Environment/Physical Requirements
Frequent standing walking and bending
Lift and carry up to 50 lbs regularly
Fine motor dexterity for tooling and setups
Extended periods of standing at machines
Exposure to noise metal dust fumes and laser light
QUALIFICATIONS
Required
3 years of hands-on experience in sheet metal fabrication including setup and operation of laser cutting press brake or related equipment
Proficiency with Radan or equivalent CAD/CAM nesting/programming software is a plus.
Ability to read and interpret engineering drawings GD&T and bill of materials
Proficiency with precision measurement tools: calipers micrometers angle gauges and height gauges
Strong understanding of material properties gauges and sheet metal fabrication processes
Solid mechanical aptitude and troubleshooting skills for equipment and process issues
High school diploma or GED
Preferred
Direct experience programming and operating IPG fiber laser systems
Experience with PEM insertion equipment and fastener hardware standards
Familiarity with lean manufacturing principles 5S and continuous improvement methodologies
Vocational training apprenticeship or associate degree in manufacturing technology or related field
Experience working in an ISO-certified or otherwise quality-regulated manufacturing environment
Experience in sanitary weld is a plus
Required Experience:
IC
Key Skills
About Company
Fortive Corporation Overview Fortive’s essential technology makes the world stronger, safer, and smarter. We accelerate transformation across a broad range of applications including environmental, health and safety compliance, industrial condition monitoring, next-generation product d ... View more
