Senior Process Technician Injection Molding
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Job Location:
Peachtree, GA - USA
Monthly Salary:
Not Disclosed
Posted on:
4 hours ago
Vacancies:
1 Vacancy
Job Summary
The Senior Process Technician is responsible for setting up optimizing and maintaining injection molding equipment to produce high-quality plastic components. This role serves as a technical leader on the production floor mentoring junior technicians troubleshooting process issues and driving continuous improvement initiatives. The ideal candidate brings deep knowledge of injection molding processes strong analytical skills and a commitment to safety and quality.
Process Setup & Optimization
- Set up and start up injection molding machines (502000 ton) according to established process parameters and traveler documentation
- Develop refine and document robust molding processes including fill studies gate seal and cushion analysis
- Optimize cycle times shot weights temperatures pressures and cooling profiles to meet quality and efficiency targets
- Perform mold validations (IQ/OQ/PQ) and first article inspections in coordination with quality and engineering teams
- Conduct Scientific Injection Molding (RJG or equivalent) studies to ensure process repeatability and capability
Troubleshooting & Quality
- Diagnose and resolve process-related defects including short shots flash sink marks warpage weld lines splay and dimensional non-conformance
- Collaborate with toolroom and engineering on mold repairs preventive maintenance and process improvements
- Monitor and interpret SPC data; respond to out-of-control conditions and initiate corrective actions
- Support root cause analysis (RCA) and lead 8D or A3 problem-solving efforts for recurring process issues
Leadership & Training
- Mentor and coach Process Technicians I & II on setup procedures process fundamentals and troubleshooting techniques
- Conduct on-the-job training and contribute to the development of work instructions and training materials
- Serve as the go-to technical resource during shift operations in the absence of Process Engineering staff
- Lead or participate in Kaizen events and lean manufacturing projects on the production floor
Documentation & Compliance
- Maintain accurate process sheets change logs and setup documentation in the MES/ERP system
- Ensure compliance with ISO 9001 IATF 16949 ISO 13485 or applicable quality management systems
- Adhere to all safety protocols including lockout/tagout (LOTO) PPE requirements and machine guarding standards
- Participate in internal audits and support customer/third-party audits as needed
Qualifications :
Required
- High school diploma or GED; technical degree or vocational certification in plastics technology preferred
- Minimum 5 years of hands-on injection molding experience including at least 2 years in a senior or lead technician role
- Proficiency with a wide range of injection molding presses from multiple OEMs (e.g. Engel Husky Arburg Milacron Van Dorn)
- Working knowledge of mold components hot runner systems hydraulic and electric press operations
- Strong understanding of plastic material properties (ABS PC PA PP TPE LCP etc.) and their processing characteristics
- Ability to read and interpret engineering drawings GD&T and material data sheets
- Experience with process documentation and quality systems (ISO IATF FDA/GMP environments)
Preferred
- RJG Master Molder II or equivalent Scientific Molding certification
- Experience with hot runner controllers robotics/automation integration and auxiliary equipment (dryers chillers blenders)
- Familiarity with FMEA Control Plans and PPAP documentation
- Proficiency with Statistical Process Control (SPC) software
- Experience in an IATF 16949 or ISO 13485 regulated environment
Additional Information :
- Ensure smooth execution of daily assembly operations meeting safety quality cost and delivery targets
- Monitor performance through KPIs and proactively drive process optimization and productivity improvements
- Lead and develop your team through coaching feedback and performance management
- Align and visualize production results at the shift level (e.g. performance boards KPI reviews)
- Ensure optimal staffing and qualification-based deployment of employees
- Initiate and support actions related to staffing restructuring and disciplinary measures if required
- Actively contribute to strategic and operational planning including CAPEX and personnel budgets
- Support audits and lead internal and external complaint handling
- Participate in project initiatives related to standardization investment and continuous improvement
- Collaborate with SCM Facility Management and Maintenance for preventive and corrective measures
- Take responsibility for special projects and additional tasks as needed.
All your information will be kept confidential according to EEO guidelines.
Remote Work :
No
Employment Type :
Full-time
Key Skills
About Company
Gerresheimer is the global partner for pharmaceutics, biotech, healthcare, and cosmetics with a very broad product range for pharmaceutical and cosmetic packaging solutions and drug delivery systems. The company is an innovative solution provider from concept to delivery of the end pr ... View more
