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Pulp And Fibre

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profile Job Location:

Ujjain - India

profile Monthly Salary: Not Disclosed
Posted on: 5 hours ago
Vacancies: 1 Vacancy

Job Summary

Job Purpose

Execute Plan & Control Operational Activities within specification of Auxiliary plant to achieve departmental objectives.

Job Context & Major Challenges

Job Context:
Auxiliary department has to supply un-interrupted flow of Spin bath with consistent superior quality to Spinning department which produces VSF by regenerating cellulose from viscose through spin bath solution. On other hand to produce Sodium sulphate generated during VSF re-generation process & from maximising chemical recycling from spinning department. Auxiliary department has to work in synchronization with Spinning & Viscose department to achieve overall units objectives. Plant has a capacity to supports to produce 144173 TPA of VSF of Dyed FR & Textile grade and 104527 TPA Sodium sulphate customized as per customer requirement like LCD HPH LPH ACC grade. Major unit operations involves Filtration Multi Stage Flash Evaporation Crystallization Calcination Drying & Cooling tower operation. Entire process is extensively comprises of power & steam consuming units.
Major Challenges:
Position Challenges
zero HARM on day to day basis
& Quality supply of Spin bath to produce VSF with World Class Quality & Consistency
in Quality of Sodium Sulphate to eliminate product segregation due to non-conformance
chemical recycling for maximum salt recovery with optimizing energy sources
process with optimum resources & contribute to lower COP

Job Context:
Auxiliary department has to supply un-interrupted flow of Spin bath with consistent superior quality to Spinning department which produces VSF by regenerating cellulose from viscose through spin bath solution. On other hand to produce Sodium sulphate generated during VSF re-generation process & from maximising chemical recycling from spinning department. Auxiliary department has to work in synchronization with Spinning & Viscose department to achieve overall units objectives. Plant has a capacity to supports to produce 144173 TPA of VSF of Dyed FR & Textile grade and 104527 TPA Sodium sulphate customized as per customer requirement like LCD HPH LPH ACC grade. Major unit operations involves Filtration Multi Stage Flash Evaporation Crystallization Calcination Drying & Cooling tower operation. Entire process is extensively comprises of power & steam consuming units.
Major Challenges:
Position Challenges
zero HARM on day to day basis
& Quality supply of Spin bath to produce VSF with World Class Quality & Consistency
in Quality of Sodium Sulphate to eliminate product segregation due to non-conformance
chemical recycling for maximum salt recovery with optimizing energy sources
process with optimum resources & contribute to lower COP

Unit Challenges
Cost of Production (COP)
global preferred supplier for VSF production
premium on account of Best in Quality of Sodium Sulphate to increase profit share
Effluent TDS level
product changes in VSF (Textile/Dyed/FR) & Sodium (COD/HPH/LPH/REG)

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)Supporting Actions (Max 1325 Characters)
KRA1Production Planning & ControlEnsure & Seek help for availability of equipment materials and manpower required to complete production
Run Intermediate processes in operating range to meet finished products quality standards and customer specifications
Do production risk assessment and Propose mitigation activities
Adhere to work flow and schedules for production departments
Adhere to production plan and ensure timely delivery
Update DH for delays and accordingly plan to mitigate deadlines
Provide excellent customer service and ensure customer satisfaction
Evaluate current production processes and propose improvements
Participate in daily meetings
Identify production issues Update & escalate unresolved issues to management promptly
KRA2Safety & EnvironmentAdhere to SO SOPs SMP Checklist Work Instruction Guideline to ensure uninterrupted process run
Provide training to employees and contractors (as required) to assure understanding and compliance with Process Safety Standards and requirements of local process safety requirements. (PSM/RMP programs)
Seek support for risk scenarios requiring further assessment post PHA review from DH
Adherence to PSM Excellence at shop floor
Adhere to requirement of new and existing standards and local safety team
Report all incidences near miss accident as per guideline
KRA3Change ManagementExhibit Continuous improvement culture among team members to deliver excellence in operations
Adhere to project based problem solving teams at workplace to promote team excellence
Adhere to ABG Operational excellence guidelines & Its implementation. Seek support for training need if any from DH
KRA4Customer CentricityEnsure Quantity & quality parameters of the products / services supplied to internal and external customers
Follow Proactive information sharing in case of deviation for Internal customer
Seek details of customer complaint Trace out process condition & deviation if any Keep Record Adhere to improvement plan in consultation with DH
KRA5People ManagementAdhere to employees roles responsibilities and deliverables
Update discuss and share people issues at workplace
Identify appropriate training requirement & competency gaps for self & team & update DH
Demonstrate recognition culture at workplace
Share Safety and Environment awareness among employees and training wherever required
Participate in training of front line team (Technicians) to handle day to day grievances with utmost sensitivity
KRA6Regulatory complianceAdhere to all the relevant regulatory compliances applicable to the operations

Required Experience:

Manager

Job PurposeExecute Plan & Control Operational Activities within specification of Auxiliary plant to achieve departmental objectives.Job Context & Major ChallengesJob Context:Auxiliary department has to supply un-interrupted flow of Spin bath with consistent superior quality to Spinning department wh...
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