Engineer Process (Fixing Value Stream)
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Job Location:
Bayan Lepas - Malaysia
Monthly Salary:
Not Disclosed
Posted on:
30+ days ago
Vacancies:
1 Vacancy
Job Summary
- Responsible for new product line setup and release.
- Plan for MAE and EWAK investments related to workstation and accessories for new and existing lines.
- Define purchase set up perform trial run and buy off for all workstations and accessories of new products.
- Prepare workstations layout set up workstation prepare line release documents and perform manufacturing line buy off before Pilot Run or mass production.
- Perform Machine and Process Capability Study to ensure machines and processes meet the capability requirement during mass production. Identify and introduce SPC on certain processes whenever applicable.
- Train and guide trainers supervisors and maintenance personnel by transferring technical and process know-how.
- Monitor and supervise VSE technician performance to ensure efficiency in value stream improvement activities and processes.
- Responsible for process improvement project in production through time study - VT improvement direct productivity improvement ergonomic workstation machine and technology improvement and update Management on the improvement result.
- Support production in achieving the effectiveness output FOR and quality target through continuous improvement activity.
- Liaise with maintenance personnel for maintenance plan set up and spare parts replacement for existing machine used in production.
- Involve in failure analysis of production FOR and advise failure analyzer on the disposition of the rejected parts.
- Involve in Sales Driven Activity (SDA) projects and prepare supplement line release documents for mass production.
- Provide support for Quality problem resolution through problem solving skills PSS or 8D.
- Monitor report of KPIs in timely manner and establish action plan.
- Optimizing equipment and processes to maximize output & quality and minimize cost.
New Product Introduction
- Responsibility for Start up projects workstation layout MAE EWAK investments new product line setup workstation buyoff and release etc.
- Prepare Supplier Requirements Specification (SRS) for purchases of new machines and/or fixtures.
- Actively involves in Product and Process FMEA prepare Control Plan and production line release documents before mass production.
- Coordinate PGL Guidelines workshop with PGL coordinators and project team members.
- Prepare VT calculation and line capacity planning based on the projected volume for PHEK calculation.
- Perform machine and process capability studies to ensure machine and processes meet the capability requirement before mass production.
- Coordinate sample build in project prepare pre-pilot and pilot run report and ensure close loop of the action implemented.
- Provide training to trainers line leaders supervisors and maintenance personnel on assembly processes of new products by transferring the technical and process know how.
- Prepare line readiness for new product SOP and SDA activity (eg: workstation buy off line walk ESD audit) during pre-pilot and pilot build.
Operation Support
- Responsible for process improvement activities in production (Time Study - VT improvement direct productivity improvement ergonomic workstation machine and technology improvement)
- Provide assistance to resolve line FOR issues through failure analysis and advise failure analyzer on the disposition.
- Support cost saving activities and approve alteration change.
- Regular review and update of Production and Quality Instruction (WI) Product Quality Indication (PQI) Control Plan and Process FMEA based on the latest process control in production.
- Ensure ANDI contents is checked before release and implemented correctly.
- Conduct process confirmation to ensure line and process compliances and cycle time according to approved time study (VT) summary.
- Conduct failure investigation with cross-functional team for non conformance incidents (VQ failure customer complaint FOR etc).
- Drive cross functional team for core tools projects direct productivity improvement and continuous improvement activities.
- Involve in Sales Driven Activity (SDA) projects and prepare supplement line release documents for mass production.
- Active involvement in internal and external audit with updated documentation production system and line readiness during the audit.
- Implementing process improvements and technological upgrades to optimize QCD (quality cost delivery) and considering digital data recording for evaluation and traceability.
- Evaluates MES data to find bottlenecks in machine efficiency and quality problems.
Qualifications :
- Bachelor Degree or equivalent in Mechanical / Electrical & Electronics Engineering
- Proficiency in spoken and written English and Bahasa Malaysia. Understand mandarin will be preferred.
- Minimum of 3 years experience in a manufacturing environment.
- Good in technical report writing and include complete data analysis and action recommendation.
- Experience in new product introduction (NPI) manufacturing activities and documentation (eg: Work Instruction Control Plan Process FMEA Machine and Process Capability Studies Statistical Process Control SPC Time Study (VT) Line Balancing Setup Plan) is required.
- Knowledge of ISO 9001 Standard TS16949 IEC/ENProduct safety requirement CSA is an added advantage.
- Literacy in Microsoft Office applications.
- Familiar with statistical process control methods MTM-UAS FMEA and AUTOCAD.
- Able to understand and interpret technical drawing.
- Hand on experience on failure analysis and problem solving methodology e.g. 5 Whys RCA fault tree analysis etc.
- Ability to apply in-depth knowledge of problem solving technique in solving Quality issues including risk assessment evaluation.
- Effective communication skills with all levels within the organization suppliers and customers.
- Proficient in application of DOE SPC MSA FMEA MTM-UAS and 8D.
- Ability to manage personnel time to ensure completion of assignments.
- Ability to work with minimum supervision and self-motivation.
- Applicants must be Malaysian citizens.
Remote Work :
No
Employment Type :
Full-time
Key Skills
About Company
Bosch first started in Vietnam with a representative office in 1994. Bosch has its main office in Ho Chi Minh City, with branch offices in Hanoi and Da Nang, and a Powertrain Solutions plant in the Dong Nai province to manufacture pushbelt for continuously variable transmissions (CVT) ... View more
