Inventory Counting & Reconciliation
- Execute scheduled cycle counts by location item ABC class or process area to meet the defined count frequency.
- Perform ad-hoc counts triggered by transactions hot parts negative balances or exception reports.
- Prepare a report for inventory reconciling variances by verifying units of measure counting methods and transaction history; make a proposal for inventory reconciliation with dollar figures.
- Segregate and tag discrepant inventory and send out daily reports.
Root-Cause Analysis & Continuous Improvement- Investigate discrepancies (e.g. wrong location over-production packaging/UoM conversions BOM/Backflush inaccuracies scrap accounting transfers scheduling rework)
- Document root causes and implement corrective/preventive actions (5 Whys fishbone standard work updates).
- Recommend improvements to storage practices labeling bin zoning and transaction discipline.
Transaction Integrity & Documentation
- Audit recent transactions (receipts issues transfers returns adjustments) to validate accuracy against physical stock and paperwork.
- Maintain complete records of counts variances approvals adjustments in compliance with internal controls and audit requirements.
- Support physical inventory and cycle-count program governance.
Cross-Functional Collaboration
- Coordinate with Receiving to ensure proper labeling and put-away accuracy.
- Partner with Production/Scheduling on WIP counts backflush accuracy and scrap reporting.
- Communicate findings risks and status to Materials/Operations leadership.
Safety & 5S
- Follow all safety policies PPE requirements and equipment operating procedures.
- Maintain clean organized and clearly labeled inventory locations; champion 5S in assigned zones.
Daily / Weekly Activities
- Daily: Complete assigned count list; investigate and reconcile variances; record and route adjustments for approval; update trackers and dashboards; perform spot checks on problem SKUs/locations.
- Weekly: Review KPIs; analyze top variance drivers; validate new or reconfigured locations; participate in tier meetings; propose improvements.
- Monthly/Quarterly: ABC review count frequency tuning and program effectiveness review; support audits and inventory risk assessments.
Key Performance Indicators (KPIs)
- Inventory Accuracy (By Location & Item): 98%
- Count Compliance: 95% of scheduled counts completed on time
- Variance Resolution Lead Time: 48 hours for standard discrepancies
- Root-Cause Closure Rate: 90% of investigated variances
Required Qualifications
- High school diploma or GED
- Strong math skills and attention to detail
- Basic Excel/Google Sheets skills for variance analysis and reporting
- Ability to lift up to 50 lbs. stand/walk for extended periods and operate material handling equipment
Preferred
- Experience in manufacturing or distribution with ABC cycle count programs
- 13 years in inventory control warehouse or materials management
- ERP experience (e.g. SAP Oracle Microsoft Dynamics Infor Epicor NetSuite)
- Familiarity with lean/5S Kanban backflush processes and lot/serial control
- Forklift certification
Skills & Competencies
- Analytical: Root-cause thinking; comfortable with transaction trails and audit logs
- Organization: Prioritizes counts by risk/impact
- Communication: Clear written documentation; concise variance summaries to leadership
- Systems: ERP navigation
- Quality Mindset: Escalates discrepancies respects segregation and traceability rules
Required Experience:
Manager
Inventory Counting & ReconciliationExecute scheduled cycle counts by location item ABC class or process area to meet the defined count frequency.Perform ad-hoc counts triggered by transactions hot parts negative balances or exception reports.Prepare a report for inventory reconciling variances by ve...
Inventory Counting & Reconciliation
- Execute scheduled cycle counts by location item ABC class or process area to meet the defined count frequency.
- Perform ad-hoc counts triggered by transactions hot parts negative balances or exception reports.
- Prepare a report for inventory reconciling variances by verifying units of measure counting methods and transaction history; make a proposal for inventory reconciliation with dollar figures.
- Segregate and tag discrepant inventory and send out daily reports.
Root-Cause Analysis & Continuous Improvement- Investigate discrepancies (e.g. wrong location over-production packaging/UoM conversions BOM/Backflush inaccuracies scrap accounting transfers scheduling rework)
- Document root causes and implement corrective/preventive actions (5 Whys fishbone standard work updates).
- Recommend improvements to storage practices labeling bin zoning and transaction discipline.
Transaction Integrity & Documentation
- Audit recent transactions (receipts issues transfers returns adjustments) to validate accuracy against physical stock and paperwork.
- Maintain complete records of counts variances approvals adjustments in compliance with internal controls and audit requirements.
- Support physical inventory and cycle-count program governance.
Cross-Functional Collaboration
- Coordinate with Receiving to ensure proper labeling and put-away accuracy.
- Partner with Production/Scheduling on WIP counts backflush accuracy and scrap reporting.
- Communicate findings risks and status to Materials/Operations leadership.
Safety & 5S
- Follow all safety policies PPE requirements and equipment operating procedures.
- Maintain clean organized and clearly labeled inventory locations; champion 5S in assigned zones.
Daily / Weekly Activities
- Daily: Complete assigned count list; investigate and reconcile variances; record and route adjustments for approval; update trackers and dashboards; perform spot checks on problem SKUs/locations.
- Weekly: Review KPIs; analyze top variance drivers; validate new or reconfigured locations; participate in tier meetings; propose improvements.
- Monthly/Quarterly: ABC review count frequency tuning and program effectiveness review; support audits and inventory risk assessments.
Key Performance Indicators (KPIs)
- Inventory Accuracy (By Location & Item): 98%
- Count Compliance: 95% of scheduled counts completed on time
- Variance Resolution Lead Time: 48 hours for standard discrepancies
- Root-Cause Closure Rate: 90% of investigated variances
Required Qualifications
- High school diploma or GED
- Strong math skills and attention to detail
- Basic Excel/Google Sheets skills for variance analysis and reporting
- Ability to lift up to 50 lbs. stand/walk for extended periods and operate material handling equipment
Preferred
- Experience in manufacturing or distribution with ABC cycle count programs
- 13 years in inventory control warehouse or materials management
- ERP experience (e.g. SAP Oracle Microsoft Dynamics Infor Epicor NetSuite)
- Familiarity with lean/5S Kanban backflush processes and lot/serial control
- Forklift certification
Skills & Competencies
- Analytical: Root-cause thinking; comfortable with transaction trails and audit logs
- Organization: Prioritizes counts by risk/impact
- Communication: Clear written documentation; concise variance summaries to leadership
- Systems: ERP navigation
- Quality Mindset: Escalates discrepancies respects segregation and traceability rules
Required Experience:
Manager
View more
View less