Methods Engineer

GAL AeroStaff Ltd. is a Canadian aerospace company specializing in delivering high-quality technical and operational services to the aviation industry. Our expertise includes aircraft interior structural manufacturing and maintenance solutions for OEMs MROs and operators across North America.

We offer carefully designed programs and benefits including time-off insurance and other plans to support our teams and meet evolving operational and regulatory requirements.

Position Summary:

Reporting to the Methods Engineering Manager the Methods Engineering Technologist Machine Shop is responsible for developing and maintaining manufacturing planning documentation to ensure aircraft assemblies sub-assemblies and parts are produced in accordance with the approved type design. The role supports production execution through robust methods planning engineering change support and cross-functional problem solving with Production Quality Procurement and Engineering.

Key Responsibilities:

Develop and maintain Engineering Masters (EM) and Work Instructions (WI) that define parts processes and special instructions for part and assembly production
Create 3D models from engineering definitions using SolidWorks
Develop Manufacturing Instruction Sheets (MIS) sketches and related documentation detailing manufacturing requirements and special instructions for structural system and electrical installations
Specify tooling and equipment required for manufacturing and assembly of aircraft components
Submit and support engineering change requests to improve build quality manufacturability and efficiency including make-versus-buy evaluations
Investigate manufacturing issues and collaborate cross-functionally to assess cost impact and risk associated with production changes
Support continuous improvement initiatives audits and process standardization efforts
Assist with non-conformance management activities and planning for manufacturing efficiency improvements
Provide technical training and guidance to production and assembly personnel in support of the Quality Management System (QMS)

Experience and Qualifications:

Relevant education or equivalent experience in aerospace or manufacturing environments
Degree or diploma in Engineering Engineering Technology or related discipline or equivalent practical experience
Seven or more years of experience in detail part manufacturing (machining) preferably in an aerospace environment
Prior experience in Manufacturing Engineering or Methods Engineering roles
Working knowledge of aircraft part fabrication and assembly processes
Understanding of cost accounting estimating and aerospace engineering principles
Experience with FDM additive manufacturing 3D printing and slicing or toolpathing software is considered an asset (e.g. Stratasys Insight Stratasys Control Center)
Proficiency with Microsoft Office tools
Proficiency with CAD and manufacturing software including SolidWorks and Mastercam (required) with experience in CATIA or AutoCAD considered an asset
Strong ability to multitask make sound technical decisions and communicate effectively with internal customers

Required Experience:

IC