Work Schedule
First Shift (Days)
Environmental Conditions
Some degree of PPE (Personal Protective Equipment) required (safety glasses gowning gloves lab coat ear plugs etc.)
Job Description
Position: Senior PPI & Industrial Engineer Spectroscopy Manufacturing
Location: Madison WI
Schedule: Monday - Friday 1st Shift
How You Will Make an Impact
As a Senior PPI & Industrial Engineer supporting our Optical Spectroscopy operations in Madison WI you will serve as a key technical leader driving operational excellence across manufacturing processes for high-precision optical instrumentation. You will develop strategic improvements that improve throughput reduce cost strengthen process capability and support scale-up across both legacy and new product lines. Your expertise will directly increase our ability to deliver innovative solutions to customers worldwide.
What You Will Do
Lead Critical Process Optimization
- Perform in-depth analysis of manufacturing workflows equipment utilization takt-time alignment and material flow to identify and implement high-impact improvements.
- Lead large-scale Lean initiativesKaizen events value-stream mapping standard work deploymentto improve efficiency and reduce operational waste.
- Guide long-term material movement and layout optimization to support growth and scalability.
Drive Automation & Technology Integration
- Champion the identification justification and implementation of automation opportunities including semi-automated assembly test automation robotics and digital manufacturing tools.
- Collaborate with Manufacturing Engineering and Product Engineering to integrate process improvements into new and existing systems.
Deliver Cost Quality & Lead-Time Improvements
- Own and lead multi-functional cost-reduction initiatives focused on labor efficiency material usage scrap/rework reduction and workflow redesign.
- Support technical root-cause analyses and corrective actions for quality improvements demonstrating data-driven methodologies.
- Partner with NPI teams to ensure new product processes are scalable well detailed and aligned with manufacturing capabilities in Madison.
Champion Data-Driven Decision Making
- Develop and maintain critical key performance indicators and implement analytics dashboards for cycle time throughput yield WIP and efficiency.
- Apply statistical methods (DOE SPC regression analysis capability studies) to validate process changes and sustain improvements.
- Present findings and recommendations to site leadership influencing operational and strategic decisions.
How You Will Get Here
Education
- Bachelors degree in Industrial Engineering Manufacturing Engineering Mechanical Engineering or closely related field required.
- Masters degree preferred but not required.
Experience
- Experience (5 years) in industrial engineering manufacturing engineering or operations engineering within a production environment.
- Shown success leading Lean initiatives and multi-functional improvement projects.
- Experience with automation technologies robotics PLC-based systems or test automation preferred.
Knowledge Skills & Abilities
- Expert-level understanding of Lean principles value-stream mapping time studies line balancing and continuous improvement methodologies.
- Strong analytical skills with proficiency in statistical tools (Minitab JMP Excel).
- Excellent communication leadership and project management abilities with validated capability to lead teams without direct authority.
- Hands-on approach working directly on the manufacturing floor with technicians and engineers.
- Six Sigma certification (Green or Black Belt) is a plus.
Benefits
Thermo Fisher Scientific offers competitive compensation comprehensive benefits and development opportunities in a global organization that values growth and innovation.