Process Engineer – Micro-Machining

Stillwater, NY - USA

Monthly Salary: Not Disclosed

Posted on: 30+ days ago

Vacancies: 1 Vacancy

Job Summary

Job Summary:

We are seeking a Process Engineer Micro-Machining to lead the design operation and optimization of all micro-machining processes within our fast-growing magnet manufacturing start-up. This role will oversee high-volume precision material slicing component shaping and finishing operations ensuring tight dimensional tolerances surface quality and process stability. Youll play a key role in developing and maintaining efficient repeatable processes while supporting consistent product quality and reliable downstream operations in a dynamic high-growth production environment.

Key Responsibilities

Own operation and design of micro machining equipment and processes.

Ensure small parts meet strict dimensional surface finish and edge preparation requirements.

Implement and maintain automation systems to maximize throughput and minimize handling.

Oversee pre-inspection cleaning tumbling slicing grinding and chamfering.

Maintain SOPs process documentation and FMEAs for micro machining.

Collaborate with maintenance for preventive maintenance and troubleshooting.

Monitor quality metrics and SPC data to ensure process control.

Participate in equipment procurement FAT/SAT and vendor evaluation.

Train operators and junior engineers in precision machining inspection and safety protocols.

Interface with downstream coating engineers to ensure parts are ready for plating.

Qualifications

Bachelors degree in Mechanical Engineering Chemical Engineering Materials Science or a related field (advanced degree preferred).

Experience in micro-machining precision part manufacturing or related processes.

Strong analytical and problem-solving skills including data analysis and SPC.

Proficiency in operating and optimizing micro-machining equipment and processes emphasis on diamond abrasive slicing and grinding for shaping.

Knowledge of dimensional tolerances surface finish and precision inspection.

Familiarity with SOPs process documentation FMEAs and quality control.

Ability to collaborate effectively with cross-functional teams in a fast-paced start-up environment.

Experience with automation part handling and training operators or junior engineers is a plus.

Physical Demands

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Specific vision abilities required by this job include close vision and distance vision. While performing the duties of this Job the employeeis regularly required towalk stand move sit carry bend kneel reach push pull lift use hands and fingers handle orfeel and talkand hear. May berequiredto lift and move boxes or packages notexceeding 20 pounds in weight. Some work stress inherent to the position and extended work hours may berequired.

Work Environment:
The work environment will be a mix of a typical office environment laboratory space manufacturing floor and construction site.

Noise level:

Exposure will vary and include normal office noise typical laboratory sounds (e.g. ventilation systems equipment operation) manufacturing floor noise (e.g. machinery forklifts) and construction site noise depending on project phase and location.

The above statements are intended to describe the general nature and level of work being performed by people assigned to this job. They are not intended to be an exhaustive list of all responsibilities duties skills required of personnel so classified. The reporting relationship may not reflect the most recent changes to the corporate reporting structure.

USA Rare Earth proudly supports Equal Employment Opportunities

USA Rare Earths policy is to provide equal employment opportunities to all applicants and will provide reasonable accommodations according to applicable federal state and/or local laws.

For assistance applying for employment through this site due to disability please contact Human Resources to discuss reasonable accommodations.

Job Summary:We are seeking a Process Engineer Micro-Machining to lead the design operation and optimization of all micro-machining processes within our fast-growing magnet manufacturing start-up. This role will oversee high-volume precision material slicing component shaping and finishing operation...