Senior DeltaV Controls Engineer
Senior DeltaV Controls Engineer
Posted on :
14-08-2025
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1 Vacancy
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Job Description
JOB DESCRIPTION:
- We have a Senior DeltaV Engineer opportunity in our Raleigh NC office.
- This person will lead the design implementation and project management of large-scale capital automation projects within the Life Sciences industry.
- This role requires proficiency with Emerson DeltaV systems and a strong technical background in designing and delivering cGMP-compliant automation solutions.
- The ideal candidate will have a proven track record of managing complete project life cycles ensuring compliance with industry regulations and collaborating with cross-functional teams to optimize biopharmaceutical and medical device manufacturing processes.
RESPONSIBILITIES:
- All areas of responsibility listed below are essential to the satisfactory performance of this position with reasonable accommodation if necessary.
- Design and implement DeltaV control systems for complex Life Sciences capital projects
- Develop and manage project schedules budgets and resources ensuring on-time and within-budget project execution
- Lead system architecture development and control strategies to enhance manufacturing efficiency
- Design batch sequencing phase logic and recipe structures to optimize production efficiency and regulatory compliance
- Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 HMI guidelines
- Utilize a class-based approach in overall design to maximize scalability and standardization across projects
- Develop electrical designs including power distribution panel layouts and grounding strategies for automation systems
- Specify and procure instrumentation and hardware components
- Design and implement industrial networking solutions including Ethernet/IP Modbus TCP/IP Profibus and Foundation Fieldbus
- Integrate 3rd party equipment with DeltaV systems using protocols such as OPC UA Ethernet/IP and Modbus
- Define computing infrastructure requirements including server architecture virtualization cybersecurity and redundancy planning
- Design plan and specify DeltaV system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions
- Oversee the full project lifecycle from requirements gathering to commissioning and validation
- Ensure project deliveries and execution methodology compliance with GAMP5 cGMP 21 CFR Part 11 and industry best practices
- Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance
- Mentor and provide technical leadership to junior engineers and cross-disciplinary teams
- Coordinate with clients stakeholders and regulatory bodies to ensure project success
- Implement advanced automation strategies including ISA-88 batch processing historian integration and alarm management
- Troubleshoot complex automation challenges and drive continuous improvements in system performance
- Travel up to 25% for on-site support commissioning and client engagement
QUALIFICATIONS:
- Professional degree in Electrical Engineering Control Systems Engineering Chemical Engineering or a related field
- Minimum of 8-15 years in automation and control system engineering with a strong focus on Life Sciences projects
- 8-15 years of hands-on experience with Emerson DeltaV systems focusing on system design and project execution
- Proficiency in DeltaV Live and DeltaV Operate including experience designing high-performance HMIs and operator interfaces
- Expertise in ISA-101 HMI design principles and high-performance graphic design strategies
- Strong experience in class-based configuration and design
- Expertise in ISA-88 batch processing historian solutions and advanced control strategies
- Proven experience managing large-scale capital projects in the Life Sciences industry
- Strong knowledge of automation protocols (HART Foundation Fieldbus Profibus Modbus TCP/IP Ethernet/IP OPC UA IO-Link)
- Deep understanding of industrial networking for communication between controllers servers and HMIs
- Strong knowledge of cGMP GAMP5 and regulatory compliance for biopharmaceutical manufacturing
- Experience integrating electrical and process control systems
- Strong leadership organizational and communication skills for cross-functional collaboration
- Experience specifying and designing electrical components including MCCs VFDs control panels and power distribution systems
- Knowledge of server infrastructure and virtualization technologies for robust DeltaV system deployment
- Extensive experience designing and implementing batch control systems within regulated Life Sciences environments
- Experience in OEM system integration using OPC UA Ethernet/IP and other industrial communication protocols
- Ability to plan specify and manage DeltaV system licensing to optimize project implementation
- Knowledge of Rockwell Automation Inductive Automation Ignition Siemens PCS7 or other DCS/SCADA systems is a plus
WORKING CONDITIONS:
- The work environment characteristics described here represent those an employee encounters while performing the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform essential functions.
- Office Work:
- Office desk/cubicle environment
- Frequent use of computers engineering tools and industrial control systems
PHYSICAL DEMANDS:
- Occasional lifting climbing and working in production facilities during commissioning activities
- Work may include working weekends holidays nightshift and extended hours to meet deadlines and client requirements.
Our People:
- Empowered Individuals Employee-owned we are able to hire the best and empower them to develop and deliver solutions
- Rewarded & Motivated Investing in continuing education and world-class benefits keeps our staff motivated
- Positive Attitudes Dedicated experts are committed in the long run and bring a positive can-do attitude to your project
- Knowledgeable Recognized industry experts reinforced with ongoing training remain knowledgeable on the latest industry trends and directions
*Job Descriptions are not exhaustive lists of all skills responsibilities or efforts associated with a job. They reflect principal job elements essential for performing the job and evaluating performance.
About Wunderlich-Malec:
As a 100% Employee-Owned Company our people are passionate about solving your unique engineering challenges and with the support of industry experts behind them they can successfully execute projects of any size while meeting your requirements of scope schedule and budget. Wunderlich-Malec has been providing customers with engineering system integration and fabrication solutions for more than 40 years. With offices throughout the US and over 500 professionals on our staff we are one of the largest and most well-established engineering companies in the United States and weve successfully finished numerous projects for our US clients in many parts of the world. Were confident that our qualified staff has the knowledge experience and talent to create and deliver the solutions you need for your facility process and operation needs. Wunderlich-Malec ranks on Inc. 5000s Fastest-Growing Private Companies list and is a GSA Schedule holder with the Federal Government for professional engineering services and manufacturing.
Employment Type
Full Time
Key Skills
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