Senior Controls Engineer Location: Within an hour of a manufacturing facility (Dallas TX; Tuscaloosa AL; Frederick MD; Joplin MO)
Description A leading manufacturing organization is seeking a Senior Controls Engineer to provide advanced support for optimizing the efficiency reliability and automation of both new and existing webhandling production processes. This role requires specialized expertise in Siemens PLCs including 505 series and S7 models to support various manufacturing facilities across the U.S.
Key Responsibilities The ideal candidate will be able to perform all essential duties satisfactorily. Reasonable accommodations may be provided for qualified individuals with disabilities. Additional responsibilities may be assigned.
Apply advanced knowledge of manufacturing standards including operational playbooks and playlists to support process improvement efforts.
Tune synchronize and sequence Siemens drive systems (S110 G120 S120 Micromaster Baldor 18h and others) in webhandling applications.
Read and troubleshoot electrical machine schematics.
Configure PLC messaging instructions and network settings.
Develop Process and Instrumentation Diagrams (P&ID) controls narratives and testing protocols.
Create and refine PLC programs and operator interfaces in compliance with programming standards including modular programming and objectoriented design.
Collaborate with crossfunctional teams to establish and uphold enterprisewide controls drives and hardware documentation standards.
Mentor and train controls specialists electricians and engineers.
Coordinate with external contractors to specify and install equipment controls and drives.
Stay informed of emerging technologies in controls and webhandling leading their implementation as needed.
Build and maintain strong relationships with plant personnel to identify and pursue new projects.
Requirements
Bachelors degree in Electrical Engineering Mechanical Engineering Computer Science or equivalent experience.
10 years of industry experience in controls/drives programming.
Proficiency in Siemens drives and controllers (emphasis on S120s Simatic and Simotion).
Experience in PLC logic development primarily Siemens 505 and Step 7 (S7 systems.
Basic knowledge of manufacturing systems and webhandling processes.
Analytical thinker with strong problemsolving skills.
Familiarity with AutoCAD and SCADA systems.
Willingness to travel up to 15.
Commitment to continuous learning including companyprovided training programs.
Preferred: Experience with Siemens S120 drive optimization and Wonderware objectoriented HMI development.
Physical Requirements and Work Environment
Ability to remain stationary for long periods and traverse office and production floors.
Regular exposure to moving mechanical parts fumes odors and airborne particles.
Occasional exposure to weather extremes confined spaces and acidic or caustic chemicals.
Hearing protection and a respirator may be required in certain environments.
Compensation and Benefits This position offers a competitive salary and a comprehensive benefits package including:
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