Maintenance Controls Electrician
Maintenance Controls Electrician
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Job Description
POSITION PURPOSE
The primary role of the Controls Electrician is to provide leadership within the engineering department in the areas of electrical mechanical and control systems design and documentation. The successful Controls Electrician will also recommend and implement process improvements assist engineering management in project development planning and installation and be a resource to all floor engineers and operations personnel.
ESSENTIAL DUTIES AND RESPONSIBILITIES (Other duties may be assigned):
1. Design and install: PLC control systems and operator interfaces on major projects as well as smaller scale projects. Effectively maintain programming hardware networking and communication; troubleshoot determine causes of failure and perform corrective actions; oversee full industrial control system project implementation on both hardware and software problems
2. Project support: Support internal projects to include plant control system upgrades. Ability to read and interpret mechanical blueprints electrical schematics and parts specifications.
3. Preventative Maintenance and troubleshooting: Support predictive and preventative maintenance programs. Will be using electromechanical knowledge to troubleshoot repair and perform PMs on conveyors blenders and other equipment used in the manufacturing process
4. Safety in the workplace: Promote a safe and clean working environment by following clean as you go procedures. Ensure that all safety procedures and guidelines are properly adhered to. Inform appropriate management and floor engineers of potential electrical/mechanical problems and inherent dangers involved. Attend and participate in all safety staff etc. meetings and activities.
SUPERVISORY RESPONSIBILITIES:
Indirect supervision of contractor work on projects and floor engineers when troubleshooting equipment
QUALIFICATIONS:
To perform this job successfully an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge skill and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Extensive handson PLC programming experience including new design and installation startups
Must thoroughly understand and have experience interfacing PLCs with: AC/DC and servo drives instrumentation sensors bar code readers and HMI.
Experience programming and replacing various operator interfaces including: PanelView/ PanelView
Thorough understanding of drive parameters and how to apply them on the plant floor: Entering basic motor nameplate data 2wire/3wire control dynamic braking DC Hold drive tuning scaling analog inputs and outputs.
Ability to interpret existing drive wiring and parameters from one brand and retrofit with another
Ability to develop HMI applications beyond simple buttons and data entry boxes. Examples of this include but are not limited to: utilizing parameter files and a single screen to operate duplicate devices macros VBA and various proprietary scripting
Extensive background with Controls networking: DeviceNet Ethernet/IP SerialoverEthernet Hart DH RS232 DH485
Ability to troubleshoot MultiPLC messaging between different classes of PLCs: SLC 5/0345 PLC5/40 ControLogix
Through knowledge of communications software: RSlinx Classic RSlinx Enterprise and RSNetWorx products
Basic understanding of DCOM and computer security
Ability to provide network troubleshooting using: BOOTP ARP PING ROUTE IPCONFIG DHCP and SNMP
Good understanding of Ethernet managed switches in a controls environment and basic understanding of routers
Ability to support SCADA data collection systems used to collect plant floor information.
Ability to write simple SQL queries against a database within Excel
Working knowledge of implementing and tuning PID loops to control industrial processes
Must be able to work well with all levels of personnel from equipment operators to upper management both individually and in a team environment
This position requires an organized individual who is selfmotivated and can work independently
EDUCATION and/or EXPERIENCE:
1 to 2 years of previous experience with troubleshooting and programming PLCs (preferably Allen Bradley)
Prior experience in a protein/dairy manufacturing facility
Ability to interpret blueprints and schematics
Must have own set of tools (nonnegotiable)
Training with PLC HMI Visual Basic etc.
Strong background in industrial communication with the ability to design install and troubleshoot Ethernet/IP DeviceNet DH Hart RS232 and DH485 etc.
Ability to install operating systems and Industrial applications on Microsoft Windows XPserver Windows 7
AutoCAD Mechanical Electrical and Inventor drawing skills preferred
Experience with Client/Server architecture VMs SQL databases RSSQL and Ignition by Inductive Automation is a plus
CERTIFICATES LICENSES REGISTRATIONS:
RSLogic 500 and RSLogix 5000 Programming
Fanuc Handling Tool or Pallet Tool
RSview Supervisory Edition
PHYSICAL DEMANDS/ WORK ENVIRONMENT:
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Ability to work in overhead structures work beneath machines and in close quarters performing analysis and repair work.
Must be highly safety conscious
Exposed to high voltage electricity
Ability to lift inexcess of 50lbs
Required Experience:
Senior IC
Employment Type
Full-Time
