YourLiebherrCareer HIL Systems Engineer - Level 3 or 4 72807

HIL Systems Engineer 1:

Conducts test of software systems on hardware in loop simulators.

• Writes test procedures to evaluate software features based on requirements and specifications.
• Configures and programs vehicle PLC and HIL simulator for testing
• Confers with Engineers and other personnel to develop operating procedures resolve system malfunctions and provide technical information.
• Responsible for creating HIL automated test cases and test protocols while maintaining HIL testing best practices.
• Participates in the Engineering Development Program.

HIL Systems Engineer 2:

• All duties of HIL Systems Engineer 1 plus:
• Develops and designs HIL test system for mechanical electrical hydraulic and electromechanical systems for use on large mining haul trucks.
• Researches solutions to optimize system designs and parameters with analytical methods.
• Performs system calculations and/or simulations to create plant models for HIL testing.
• Reads and follows HIL Systems procedures to perform HIL Systems activities.
• Works with other SW developers to research and analyze the best method to test a specific SW feature.
• Reads and interprets maintenance and operators manuals technical drawings basic electrical or hydraulic schematics engineering specifications and reports.
• Writes a technical report at the completion of a SW test and provides feedback to the requesting Engineer on the results.
• Uses PC based data analysis software to verify data integrity and post process SW test data.
• Works independently or as a team member with other engineers technicians and field service personnel to complete a HIL Systems project.

HIL Systems Engineer 3:

• All duties of HIL Systems Engineer 2 plus:
• Creates schematic representations of mechanical hydraulic and electro mechanical systems.
• Interfaces with other disciplines (Mechanical Hydraulic Electrical Drive system etc. to create HIL specifications that define control system simulation necessary for verifying haul truck software and to
• specify required HIL test system components.
• Works independently and as a team member with other engineers designers and production personnel or on ad hoc projects.
• Analyzes data and writes technical reports. Uses the data observations and engineering experience to draw conclusions from the results and compare to the engineering specification if available.
• Determines root cause of failure or makes recommendations for improvement.
• Proposes researches designs and analyzes new inhouse HIL Systems equipment.
• Leads the HIL Systems activities required for R&D research projects into new truck technologies.
• Leads HIL Systems Engineers or Technicians in the installation and operation of HIL system equipment for repair and upgrades.
• Works with major component suppliers (engine drive system etc. or customers on joint SW Systems projects. Acts as the point of contact for the HIL Systems Group.

HIL Systems Engineer 4 (Senior):

• All duties of HIL Systems Engineer 3 plus:
• Estimates time and cost requirements for the development and implementation of haul truck HIL test systems.
• Develops detailed test plans to initiate both component and system level testing and validation.
• Responsible for planning managing and optimizing the HIL test system to achieve maximum test efficiency HIL test system uptime and HIL test system utilization.
• Researches and analyzes customer design proposals specifications manuals and other data.
• Trains mentors and develops HIL Systems Engineers and other personnel on procedures advanced data analysis concepts and best practices related to HIL Systems testing.
• Acts as the technical expert for the engineering department in specialized areas of complex system troubleshooting and HIL Systems technology.
• Leads SW System Verification and Validation planning through to include system certification.
• Works with Engineering Sales and Product Management to review customer requirements to ensure products meet national or international standards.
• Plans and executes multiple projects in parallel including resource allocation and logistics.

Education and Experience:

• HIL Systems Engineer 1: A Master Science Degree or Master of Engineering Degree (M.S./ M.E. or a Bachelor of Science Degree (BSME/MET) or Associate of Science Degree (ASEE) with 10 years of relevant mechanical experience in
• an engineering environment.
• HIL Systems Engineer 2: A Master Science Degree or Master of Engineering Degree (M.S./ M.E. with 1 year of relevant mechanical experience in an engineering environment or a Bachelor of Science Degree (BSME/MET)
• with 2 years of relevant mechanical experience in an engineering environment.
• HIL Systems Engineer 3: A Master Science Degree or Master of Engineering Degree (M.S./ M.E. with 4 to 6 years of relevant mechanical experience in an engineering environment or a Bachelor of Science Degree (BSME/MET)
• with 6 to 8 years of relevant mechanical experience in an engineering environment.
• HIL Systems Engineer 4 (Senior): A Master Science Degree or Master of Engineering Degree (M.S./ M.E. with 6 to 8 years of relevant mechanical experience in an engineering environment or a Bachelor of Science Degree (BSME/MET)
• with 8 to 10 years of relevant mechanical experience in an engineering environment.

Job Skills:

• HIL Systems Engineer 1:
  • Ability to apply concepts such as fractions percentages ratios and proportions to practical situations.
  • Ability to work with mathematical concepts such as algebra probability and statistical inference and fundamentals of plane and solid geometry and trigonometry.
  • Ability to apply common sense understanding to carry out instructions furnished in written oral or diagram form.
  • Knowledge of CAD and 3D modeling software (ex. Creo) preferred but not required.
  • Knowledge of system modeling techniques and demonstrated experience in Matlab/Simulink.
  • Knowledge of HIL system principles architecture and hardware solutions.
  • Knowledge of HIL system software tools (ex. dSPACE Control Desk Automation Desk and Synect).
  • Knowledge of embedded systems/PLC for the purposes of facilitating tests and/or debug.
  • Knowledge of basic low voltage controls and electrical circuits.
  • Ability to review and interpret specifications that describe system function and logic and create verification test criteria based on these requirements
  • Ability to read and interpret documents such as safety rules operating and maintenance manuals and procedure manuals software specifications.
• HIL Systems Engineer 2:
  • Demonstrated proficiency of HIL Systems Engineer 1 plus:
  • Ability to design develop and maintain plant models test cases and HIL automation scripts.
  • Knowledge of industrial hydraulics mechanical and electromechanical systems.
  • Ability to mathematically model mechanical hydraulic and basic electrical systems.
  • Ability to interpret and develop detailed technical requirements and follow requirements based testing principles.
  • Skilled in system modeling techniques and demonstrated experience in Matlab/Simulink.
  • Ability to create schematics depicting system operation and design.
  • Ability to review and post process machine data logs to develop future system operational parameters using nCode Glyphworks or similar.
  • Skilled in common sense understanding to carry out instructions furnished in written oral or diagram form.
  • Skilled in the application and use of basic sensor and data acquisition concepts and best practices.
  • Skilled in the installation and configuration of truck software
  • Ability to adapt to diverse testing situations and challenges at customers site suppliers site or inhouse HIL Systems lab.
  • Ability to understand and troubleshoot system logic.
  • Knowledge of the interpretation of DFMEA and DOE.
  • Knowledge of technical fundamentals of mining truck operation and control.
  • Knowledge of basic mobile equipment hydraulics.
  • Knowledge of using basic data displays such as time history plots and histograms.
  • Utilizes business ERP systems to check parts availability or search for Bill of Materials (BOMs) and engineering drawings.
• HIL Systems Engineer 3:
  • Demonstrated proficiency of HIL Systems Engineer 2 plus:
  • Knowledge of Project Management tools (ex. Microsoft Project).
  • Ability to accurately scope technical projects and develop supporting documentation.
  • Expert in system modeling techniques and demonstrated experience in Matlab/Simulink or in test automation.
  • Skilled in HIL Hardware design and HIL strategy for software Verification and Validation.
  • Skilled the interpretation of DFMEA and DOE.
  • Skilled in technical fundamentals of mining truck operation and control.
  • Skilled in basic mobile equipment hydraulics.
  • Skilled in basic low voltage controls and electrical circuits.
  • Skilled in using basic data displays such as time history plots and histograms.
  • Skilled in using basic electrical and computer concepts to perform HIL Systems activities.
  • Skilled in understanding and troubleshooting system logic.
  • Knowledge of HIL Systems planning and managing projects.
  • Knowledge of AC drive system controls and its application on mining trucks
  • Knowledge of the application and use of advanced sensor and data acquisition concepts and best practices.
  • Ability to apply advanced engineering concepts to practical situations.
  • Skilled in adapting to diverse testing situations and challenges at customers site suppliers site or inhouse HIL Systems lab.
• HIL Systems Engineer 4 (Senior):
  • Demonstrated proficiency of HIL Systems Engineer 3 plus:
  • Expert in HIL test automation for test
  • Expert in HIL Hardware design and HIL strategy for software Verification and Validation.
  • Knowledge of financial data and crossfunctional costing procedures.
  • Skilled in acting as the technical expert in at least one advanced plant model subsystem.
  • Skilled in the application of HIL Systems planning and managing projects.
  • Skilled in AC drive system controls and its application on mining trucks.
  • Skilled in applying advanced mobile equipment hydraulic concepts to HIL Systems ing programs.
  • Skilled in the application and use of advanced sensor and data acquisition concepts and best practices.
  • Skilled in applying advanced engineering concepts to practical situations.
  • Ability to engage in advanced engineering discussions and correspondence.
  • Experienced skillful negotiator able to find consensus within a group with diverse opinions
  • Excellent presentation skills
  • Ability and willingness to make decisions of consequence
  • Skilled in planning managing and directing resources and managing projects including the use of project management software.

Additional Requirements:

• Is expected to travel nationally and internationally up to 20 to customer or supplier sites.
• Ability to complete and maintain mine certifications or safety training such as Mine Safety and Health
• Administration (MSHA) hazard training.
• Ability to obtain and maintain a valid drivers license and passport.

An interesting and ambitious role in a successful international company. We offer a secure work environment with a comprehensive benefits package that includes major medical dental and vision insurance 401K plan with company match paid vacation and personal days and competitive salary.

Referral Bonus: Tier II

Have we awoken your interest Then we look forward to receiving your online application. If you have any questions please contact Thomas Steele.

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