Engineering Manager Aerospace Precision Component Manufacturing
Engineering Manager Aerospace Precision Component Manufacturing
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Job Description
Position: Engineering Manager (Aerospace Precision Component Manufacturing)
Organization: Cyient DLM Limited
Work Location: 27A 2nd Phase Industrial Area Shivapura Peenya Bengaluru 560058
Job Summary:
We are seeking an experienced and technically proficient Engineering Manager to lead the engineering team in our aerospace precision component manufacturing facility. This individual will play a critical role in ensuring that all engineering activities are aligned with aerospace standards with a focus on New Product Development (NPD) process planning and quality control. The Engineering Manager will be responsible for overseeing the documentation and control processes in line with aerospace requirements managing the FMEA and PPAP processes and leading part proveout activities in CNC machining. Additionally the role will require strong problemsolving capabilities expertise in machining techniques and knowledge of special processes such as heat treatment vacuum brazing and coating.
Key Responsibilities:
- NPD Documentation & Aerospace Compliance:
- Ensure that all New Product Development (NPD) documentation is created and maintained in line with aerospace standards and specifications.
- Oversee the control and management of documentation ensuring full compliance with aerospace standards (e.g. AS9100 NASA FAA) and customerspecific requirements.
- Collaborate with the quality and production teams to ensure documentation is consistently updated and meets audit requirements.
- FMEA & PPAP Process Knowledge:
- Lead the FMEA (Failure Mode and Effects Analysis) process to identify and mitigate potential risks in new product designs and manufacturing processes.
- Ensure the PPAP (Production Part Approval Process) is followed for all new products including documentation part submissions and approval processes to meet customer requirements and industry standards.
- Process Planning & Mapping:
- Develop document and implement process plans for new and existing parts ensuring that all processes are optimized for quality cost and efficiency.
- Map out workflows ensuring that processes are welldefined and align with manufacturing capabilities timelines and quality standards.
- CNC Part ProveOut & Configuration Management:
- Oversee part proveout activities on CNC machines to ensure that parts meet specified design and quality requirements.
- Manage configuration management ensuring that all designs part drawings and manufacturing processes are updated and maintained consistently across all production stages.
- 2D 3D Programming & Problem Solving:
- Utilize expertise in 2D and 3D programming to generate and optimize machining programs for CNC machines.
- Provide technical support for problemsolving during the production process including troubleshooting machining issues quality concerns and design challenges.
- Ensure that engineering designs are fully executable and manufacturable while maintaining high levels of accuracy.
- Process Knowledge on Special Processes:
- Oversee and ensure the correct application of special processes such as heat treatment vacuum brazing special coatings and assembly processes to meet aerospace component specifications.
- Collaborate with quality and operations teams to ensure these processes are controlled documented and compliant with aerospace requirements.
- Machining Techniques Inspection Methods & Jigs/Fixturing:
- Provide technical leadership on advanced machining techniques including CNC programming tooling selection and the application of jigs and fixturing.
- Ensure that inspection methods including nondestructive testing (NDT) are properly employed to maintain product quality and reliability.
- Lead the development and validation of jigs and fixtures for accurate part positioning and repeatable processes.
- Tool Selection Tool Life & Cost Monitoring:
- Oversee the selection of tools for machining operations ensuring that the right tools are chosen based on material complexity and process requirements.
- Monitor tool life and cost to ensure the optimization of tool usage and replacement schedules balancing costefficiency with quality requirements.
- Collaborate with purchasing and production teams to control tooling inventory and reduce toolingrelated costs.
- Production Part ProveOut & Cycle Time Monitoring:
- Lead the production part proveout process ensuring parts meet quoted cycle times and quality standards before mass production.
- Manage the rejection level and First Time Right (FTR) concepts working closely with production teams to minimize defects and rework.
- Continuously evaluate production processes and implement improvements to reduce waste increase efficiency and improve part quality.
- Leadership & Team Collaboration:
- Lead and mentor the engineering team fostering a culture of collaboration continuous improvement and technical excellence.
- Work closely with other departments (e.g. production quality supply chain) to ensure smooth coordination and ontime delivery of aerospace components.
- Drive the implementation of best practices and support the continuous development of the team s technical skills.
Qualification: Bachelors Degree in Mechanical Engineering (BE/B.Tech) / a Diploma in Mechanical Engineering (DME)
Experience: Minimum 12 years of experience in equipment maintenance Extensive experience in the aerospace precision component manufacturing industry or a similar highprecision manufacturing environment.
Employment Type
Full Time
