YourLiebherrCareer Engineer Quality (BU-Drives)

Roles & Responsibilities:

• Assembly Quality Slewing Drive:

• • Ensure 100% compliance to Assembly Work Instructions (WI) torque charts tightening sequences and critical-to-quality (CTQ) parameters.
  • Conduct and monitor in-process inspections for sub-assemblies and final assemblies (slewing drive gearboxes motors seals bearings housings).
  • Verify bearing preload backlash endplay gear meshing shim thickness and lubrication levels as per specification.
  • Develop and maintain control plans inspection standards and check sheets for slewing drive assembly.
  • Ensure availability calibration and correct usage of torque wrenches dial gauges feeler gauges micrometers and other critical gauges.
  • Support problem-solving (5 Why Ishikawa 8D) for assembly defects leakages fitment issues noise/vibration issues or test failures.
  • Review first-off and special process validation for new assembly setups or engineering changes.

• Painting Quality Assurance:

• • Inspect surface preparation quality: blasting profile roughness (Ra) cleanliness (Sa) welding spatter removal burr removal.
  • Verify DFT (Dry Film Thickness) paint adhesion hardness gloss color shade curing time contamination and rust prevention.
  • Ensure correct usage of paint material hardener ratios pot life environmental conditions (humidity/temperature).
  • Approve paint process parameters as per paint system requirements (primer intermediate topcoat).
  • Conduct visual inspection as per ISO 12944 / company paint standards.
  • Support paint booth audits paint consumable control and rework reduction.
  • Handle painting NCRs shade deviations pinholes orange peel under-film corrosion and ensure timely corrective actions.

• Testing & Functional Verification:

• • Ensure functional test compliance for slewing drives:
  • Noise & vibration levels
  • Torque test
  • Leak test / pressure retention
  • Operating smoothness and rotational efforts
  • Support FAT/Pre-dispatch inspection with customer or internal project team.
  • Validate test records and ensure full traceability against serial number and batch code.
    

• Dispatch Quality & Documentation:

• • Ensure 100% inspection of finished goods before dispatch.
  • Verify completeness of:

• • • Serial number tag
    • Inspection reports
    • Painting records
    • Test certificates
    • Packing checklist
    • Torque records

• • Ensure export packing meets customer and internal standards (VCI protection wooden box spec moisture control cushioning export marking).
  • Conduct final visual audits dimensional checks and cleanliness verification before packing.
  • Coordinate with stores and dispatch to ensure zero damage during internal handling or loading.
• Quality System NCR Handling & Continuous Improvement:

• • Lead or support NCR investigation root cause analysis and CAPA actions for
  • assembly/painting/dispatch issues.
  • Ensure strict compliance to ISO 9001 ISO 14001 safety rules and internal QMS.
  • Maintain documents in QMS:

• • SOP/WI updates
  • Inspection reports
  • Calibration records
  • In-process audit findings

• • Drive 5S kaizen poka-yoke implementation and process improvements.
  • Conduct layered process audits (LPA) for assembly and paint areas.
  • Collaborate with design and process engineering for DCR/ECN implementation and validation.
• Cross-functional Coordination:
  • Work closely with:

• • Production & Assembly
  • Paint Shop
  • Planning & Stores
  • Dispatch & Logistics
  • Supplier Quality
  • Design / Engineering
  • Support training of assembly and paint operators on CTQ parameters quality alerts defect prevention and safety.

• Qualification and Education Requirements:
  • B.E./ in Mechanical / Production / Industrial / Mechatronics Engineering.
  • Strong knowledge of engineering drawing GD&T tolerance stack-up assembly processes and Minimum 36 years experience in:

• • Assembly quality (preferably gearboxes slewing drives hydraulics rotating equipment or precision assemblies)
  • Painting quality inspection
  • Dispatch/final inspection

• • Experience in rotating mechanical assemblies or heavy engineering is strongly preferred.

• Preferred Skills / Special Skills:
  • Technical Skills:

• • Expert in GD&T interpretation
  • Strong knowledge of assembly processes mechanical fitments torquing bearings lubrication gear meshing.
  • Knowledge of painting standards (ISO 12944 DFT measurement adhesion test).
  • Knowledge of ISO 9001 8D CAPA LPA SPC & MSA basics.
  • Proficiency in reading assembly BOMs routing control plans torque charts.
  • Familiarity with CMM height gauge depth gauges micrometers bore gauges.
  • Experience in FAT/inspection with customers is an advantage.
  • Digital/Software Skills
  • ERP (SAP / BAAN / Oracle).
  • MS Excel (strong) PowerPoint Word.
  • Basic CAD reading (SolidWorks/AutoCAD).
  • QMS and digital checklist systems.
  • Soft Skills
  • Strong analytical & problem-solving capability.
  • Good communication with shopfloor and management.
  • Assertive disciplined detail-oriented and quality-focused.
  • Ability to train operators and technicians.
  • Good documentation & reporting discipline.

Have we awoken your interest Then we look forward to receiving your online application. If you have any questions please contact Saurabh Padmakar Kulkarni.

One Passion. Many Opportunities.