Vehicle Systems Integration Specialist

Roles & Responsibilities :

• Design 3D models and assemblies in commonly used CAD platforms.
• Ensure bracket designs and fastening methods withstand automotive vibration thermal cycling and harsh operating environments.
• Generate production-ready 2D design drawings with the relevant dimensions and tolerances.
• Analyze packaging constraints clearance limits and access/ergonomic requirements within various vehicle compartments (e.g. engine bay cabin under body boot space).
• Apply clear understanding of DFMA and process capabilities (e.g. stamping bending CNC machining laser cutting) to design cost-effective easy-to-manufacture components.
• Design prototype and release sheet metal machined and additive manufactured (3D-printed/rapid prototype) brackets to safely mount sensors and hardware in restricted spaces while adhering to automotive durability and dynamic loads.
• Translate physical and technical integration requirements for automotive sensors (e.g. pressure temperature IMUs speed position) and data acquisition (DAQ) measurement hardware into mechanical mounting requirements.
• Select and apply appropriate fasteners (e.g. rivets weld nuts clinching/PEM fasteners bolts and clips) and joint techniques suited for specific automotive sheet metal and machined joints.
• Understand electrical schematics translate them into harness preparation instructions.
• Coordinate with local vendors for rapid prototyping (3D printing sheet metal machining and plastic parts).
• Guide technicians integrating components on the car with work instructions and ensure adherence to best practices.
   

Qualifications :

Educational qualification:

• B.E. / B. Mechanical Engg./Automotive Engg.

Experience :

• 5 - 7 years

Mandatory/required Skills :

• Strong foundation in Mechanical Engineering and its application to product design.
• Knowledge of failure mechanisms and mitigation measures for mechanical components of various metallic and non-metallic (polymer) materials.
• Expertise in usage of one or more CAD tools (NX Creo/ProE CATIA or SolidWorks)
• Hands-on experience in mechanical integration of components on vehicles and coordination with other teams for electrical integration on vehicles.
• Mechanical design and development of sheet metal parts machined components and custom mounting solutions tailored for automotive components.
• Make flat pattern/unfolded views for sheet metal fabrication.
• Ability to identify and apply dimensions and tolerances from international design standards to standard automotive components such as fastener joints hydraulic joints and shaft-hole systems.
• Apply standard cable management and routing concepts for automotive wire harnesses - enforce minimum bend radii incorporate strain relief separation from heat sources sharp sheet metal edges and moving components.

Preferred Skills :

• Ability to identify basic automotive electrical connections (power and signals) in the car and how to safely tap into the stock car electrical networks.
• Identify harness routings verify pinouts and connector interfaces and conduct electrical continuity checks to ensure proper system wiring during setup and integration testing.

Remote Work :

No

Employment Type :

Full-time