Senior Mechanical Design Engineer Braking systems

Responsible for Plant support at Bosch Chakan plant for Braking systems (2 wheeler-ABS) based on customer and project requirements. The role involves end-to-end topic collaboration/ ownership timely and error-free execution of engineering activities technical coordination mentoring and driving innovation and cost optimization. 

Key Responsibilities 

Resolve manufacturing issues affecting production output. 

Ensure smooth start of serial production (SOP). 

Drive design optimization innovation value engineering and cost-saving initiatives. 

Drive reduction of quality defects and customer complaints. 

Support root cause analysis (RCA) using 8D Ishikawa and 5-Why methods. 

Support PFMEA and process robustness activities 

Improve Overall Equipment Effectiveness (OEE). 

Reduce cycle time and manufacturing losses. 

Analyze downtime and implement productivity improvements. 

Drive continuous improvement initiatives on production lines. 

Support tooling fixtures and process changes. 

Coordinate engineering change implementation on the shop floor 

Drive localization of components and suppliers. 

Evaluate alternative materials and suppliers. 

Support cost optimization projects and value engineering measures. 

Participate in RPP and cost-saving initiatives. 

Support plant teams in solving production and quality issues. 

Lead cross-functional discussions with Design Quality Manufacturing Purchasing and Suppliers. 

Ensure rapid containment and long-term corrective actions 

Key Skills 

• UG-NX & Team center experience. 

• FMEA / PFMEA skills. 

• BES-PE & PEP process. 

• Good working knowledge on Plastic / Sheetmetal design. 

• Experience in preparing and maintaining BOM in SAP  

• GD&T and Tolerance stack up analysis. 

• Hands-on experience in design of Jigs and Fixtures. 

• Good experience in different manufacturing processes (Machining Forging Staking etc.) 

• Problem solving skills (8D CAR 5Why etc. Techniques). 

• Self-motivated and independent working capability. 

• Good presentation communication and inter-personal skills 

• Knowledge in Antilock Braking Systems Components and Hydraulic circuits. 

• Exposure to New Product Development / Innovation Gate projects. 

• Hands-on experience in Cost reduction projects / proposals. 

• Japanese Language JLPT N5 

Expected Experience 

  8 years of relevant mechanical design/development experience. 

Preferably 3 years of experience in automotive Braking systems (2 wheeler-ABS). 

Experience in component ownership design optimization/cost reduction and mentoring engineers. 

Experience working with customer requirements and cross-functional/global teams is preferred. 

Education  

B.E./ in Mechanical Engineering or equivalent.

Qualifications :

B.E Mechanical M.E Mechanical

Additional Information :

8-12 years

Remote Work :

No

Employment Type :

Full-time