Maintenance Machine Technician- Chemical Product Manufacturing

• Attend machine breakdowns immediately and identify the root cause.
• Repair and restore production machines with minimum downtime.
• Troubleshoot mechanical and basic electrical problems.
• Replace damaged components such as bearings belts chains couplings seals valves etc.
• Escalate major or repeated breakdowns to the Maintenance Engineer/Manager.

• Carry out preventive maintenance as per the maintenance schedule.
• Inspect machines for abnormal noise vibration leakage overheating and wear.
• Lubricate equipment and replace worn-out parts as required.
• Ensure proper tightening alignment and adjustment of machine components.
• Complete preventive maintenance checklists after every activity.

• Liquid/chemical mixing tanks
• Agitators and mixers
• Transfer pumps
• Filling machines
• Capping machines
• Labelling machines
• Conveyors
• Sealing machines
• Dosing systems
• Air compressors
• Other production and utility equipment

• Attend mechanical maintenance activities related to pumps motors gearboxes bearings shafts couplings valves and pipelines.
• Carry out basic fabrication fitting alignment and assembly work where required.
• Check machine alignment and vibration.
• Identify leakage from pumps pipelines tanks and valves.

• Support installation and commissioning of new machines.
• Assist in machine shifting alignment and levelling.
• Support machine modification and improvement projects.
• Coordinate with external machine vendors during installation and servicing.

• Identify parts required for machine repair.
• Inform the Maintenance Engineer about critical spare requirements.
• Maintain proper usage of maintenance spares.
• Avoid unnecessary wastage of spare parts.

• Follow all maintenance safety procedures.
• Use appropriate PPE during maintenance activities.
• Follow LOTO (Lockout/Tagout)procedures wherever applicable.
• Ensure machines are isolated before carrying out maintenance.
• Maintain proper housekeeping around the maintenance work area.
• Immediately report unsafe conditions.

• Record machine breakdowns and repair activities.
• Complete maintenance job cards.
• Maintain preventive maintenance checklists.
• Record spare parts used during repairs.
• Report breakdown duration and reason to the Maintenance Engineer.
• Maintain machine history wherever required.

• Coordinate with Production Operators Production Supervisors QC and Maintenance Engineers.
• Take feedback from operators regarding machine abnormalities.
• Ensure machines are handed back to Production after proper testing.

• ITI Fitter / Machinist / Mechanical
• Diploma in Mechanical Engineering will be an added advantage.

• 25 yearsof experience in machine maintenance.
• Experience in chemical FMCG cleaning products hygiene products pharmaceutical food or similar manufacturing industriespreferred.

• Mechanical troubleshooting
• Pump and motor maintenance
• Bearing belt and coupling replacement
• Gearbox maintenance
• Basic welding/fabrication and fitting
• Machine alignment
• Lubrication practices
• Pneumatic systems
• Basic electrical troubleshooting
• Preventive maintenance
• Breakdown analysis
• Basic knowledge of LOTO and industrial safety

Required Experience:

IC