Line Lead
Job Summary
Location: Mandideep Madhya Pradesh India
Position Title: Line Lead
Production Line Lead Tetra Pak & Syrup (Chocolate Syrup and Allied Varieties)
Top 5 Core Responsibilities / Outcomes Expected
Safety food safety & compliance: Ensure strict adherence to EHS GMP allergen/chemical controls permit-to-work and safe operating procedures; drive zero harm and strong audit readiness.
Deliver production plan (SQDC): Execute daily/weekly plan for Tetra Pak and syrup lines (including changeovers) to meet output service level yield and cost targets; balance manpower and line loading.
Quality assurance in operations: Ensure in-process controls CCP/OPRP checks packaging integrity and traceability are followed; quick containment and escalation for deviations/non-conformances.
Equipment reliability & performance (AM ownership): Own line efficiency (OEE) losses and breakdown reduction through Autonomous Maintenance execution (CL/CIL DH BDE) centerlining/setting standards tagging & closure discipline spares coordination and effective vendor/engineering interface.
People leadership & shift governance: Lead shift in-charges staff and workers through tier meetings communication coaching discipline training and multi-skilling; maintain high standards of housekeeping and 5S.
Other Applicable Scope Defining Dimensions
Area/Lines covered: Multiple manufacturing lines (Tetra Pak: L/M/J/K and syrup lines: Hilda line & sachet line) with common blending/processing interfaces.
Operating rhythm: 24x7 shift operations; daily tier reviews (Tier-0/1/2/3) and performance reporting.
Cross-functional interfaces: QA/QC QRC/MSS Process Reliability/Engineering Utilities Stores (RM/PM) WH/Logistics HR/Admin Projects/Infra and vendors.
Key decisions & controls: Prioritization during line constraints/breakdowns approval of changeover readiness first-off/last-off verification and release/hold coordination with QA.
Improvement scope: RMPM consumption monitoring and weekly monthly reconciliation Loss elimination manpower productivity digitalization (Power Apps for CL/CIL/DH/BDE and tier meetings) and participation/ownership of CAPEX/validation trials
QUALIFICATIONS
Knowledge Skills & Abilities:
Technical/Process knowledge: Beverage and syrup processing fundamentals (mixing/blending heating/cooling homogenization where applicable CIP/SIP concepts) Tetra Pak filling basics secondary packing coding and vision rejection principles.
Quality systems: GMP HACCP/CCP awareness traceability hold/release process sampling and in-process control discipline; strong understanding of hygiene and contamination prevention.
Maintenance & reliability: Understanding of line components critical spares lubrication basic troubleshooting and AM pillar practices (CL/CIL DH BDE) with loss-tree thinking (OEE breakdown speed defects).
AM/TPM capability: Ability to drive AM Step-0/1 activities sustain CL/CIL standards run AM events/kaizens coach operators on basic conditions and track loss elimination through tier governance.
Leadership & communication: Shift leadership coaching and feedback conflict handling effective escalation and strong collaboration with stakeholders.
Analytical & systems skills: Data-driven problem solving (RCA 5-Why Fishbone) basic TPM/Lean tools reporting and comfort with digital tools (Power Apps/Excel) for governance and compliance.
Lead internal and External Audits for Safety Quality and System compliance effectively.
Education & Experience:
Diploma / B.E. / in Mechanical Electrical Instrumentation Chemical Dairy/Food Technology or equivalent.
Preferred: Certifications/awareness in Food Safety (GMP/HACCP) TPM/Lean and basic EHS.
37 years of experience in FMCG/Food manufacturing with at least 12 years in a shift/line handling role.
Hands-on experience on packaging/processing lines (preferred: Tetra Pak filling secondary packing coding/vision rejection; syrup filling/secondary packing).
Exposure to changeover management start-up/shutdown line clearance and in-process quality controls.
Practical involvement in AM/TPM activities (CL/CIL DH tagging & closure BDE OEE loss analysis) and coordination with maintenance/reliability.
Preferred: Experience supporting audits (GMP/HACCP) validation/trials and basic troubleshooting/root cause analysis.
The Hershey Company is an Equal Opportunity Employer. The policy of The Hershey Company is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individuals race color gender age national origin religion citizenship status marital status sexual orientation gender identity transgender status physical or mental disability protected veteran status genetic information pregnancy or any other categories protected by applicable federal state or local laws.
The Hershey Company is an Equal Opportunity Employer - Minority/Female/Disabled/Protected Veterans.
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