Lead Engineer Body Structure (BIW)
Job Summary
Lead Engineer - Body Structure (BIW)
Role Purpose:
Lead and manage bodyinwhite engineering efforts across vehicle programs from concept to production ensuring design excellence manufacturability cost targets and regulatory compliance.
Responsibilities/ task:
Key Responsibilities with brief description according to priority
Lead Product Lifecycle: Drive BIW development including concept feasibility CAD CAE prototyping validation and production launch
Technical Governance: Prepare and oversee gateway documents DFMEA DVP/R technical specs BOM risk assessments
Effort Estimation: Understands the requirements and estimates the efforts taken for completion of task.
Customer Management: Interacts with customers / users on operational aspects of project related to solution / service issues etc.
Delivery Management
- Ensures quality of design is as per customer requirement.
- Plans projects deliverables creates detailed plans and assigns work to teams.
- Monitors progress against plan and manages scope schedule effort and quality.
- Ensures compliance to all applicable Magna processes within the team.
Mentorship & Team Leadership: Coach junior and mid-level engineers; foster best practices continuous learning and technical excellence across the team
Materials & Manufacturing Optimization: Assess and select materials (histrength steel aluminum composites); optimize for weight producibility cost; deepen expertise in stamping welding bonding and robotic automation
Cost & Weight Management: Maintain weight targets and cost-per-piece budgets; own cost engineering and cost estimation during concept and release phases
Cross-Functional Leadership: Coordinate with design CAE manufacturing validation (NVH/crash) supply chain and suppliers; manage external partners toward right-first-time quality.
Key Performance Indicators:
- On-time Delivery:Percentage of projects completed on or before the scheduled deadline.
- Budget Adherence:Percentage of projects completed within the allocated budget.
- Milestone Achievement:Number of project milestones achieved on time.
- First-Time Right:Percentage of designs that pass initial validation without requiring significant revisions.
- New Technologies:Number of new technologies or methodologies successfully integrated into the design process.
- Team Productivity:Overall productivity of the design team measured by output per engineer.
- Feedback Scores:Customer satisfaction scores based on feedback from internal and external stakeholders.
- Documentation Quality:Accuracy and completeness of technical documentation and reports.
- Risk Assessment:Number of risks identified and mitigated during the design and development process.
Role Requirement (Expectations):
Educational Qualification:
BE/DME in relevant Engineering stream
No. of years of work experience:
- If BE: 10 years
- If DME or equivalent: 13 years
Critical Skill Sets (Technical):
- CAD and CAE Mastery:Expert-level proficiency in CAD software (e.g. CATIA NX)
- GD&T Expertise:Deep understanding and application of Geometric Dimensioning and Tolerancing (GD&T) in complex assemblies.
- Material Science:Advanced knowledge of materials used in BIW including high-strength steels aluminum composites and emerging materials along with their properties and manufacturing processes.
- Resource Allocation:Skills in effectively allocating and managing resources including time budget and personnel to optimize project outcomes.
- Manufacturing Processes:Comprehensive understanding of advanced manufacturing processes including stamping welding joining techniques and new technologies like additive manufacturing.
- Integration:Ability to integrate BIW design with other vehicle systems ensuring overall vehicle performance and safety.
- Innovation Strategy:Skills in identifying and integrating new technologies and methodologies to maintain competitive advantage
Critical Skill Sets (Behavioral):
- Quality Excellence
- Strong Presentation Skills
- Communication Skills
- Problem Solving
- Customer/Supplier Relationship management
- Innovation
- Entrepreneur Thinking
- Business Acumen
- Market Knowledge
Proficiency in languages:
- English - Proficient
- Hindi - Proficient
- Marathi (local language) preferred to be capable
- Foreign Language Added advantage
Required Experience:
Senior IC
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