Lead Automation Engineer

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Job Description
Lead Automation Engineer to manage and deliver the complete automation scope for a Greenfield manufacturing facility from Basic Design through Detailed Engineering Procurement Support Installation FAT SAT Commissioning and Handover.
The role requires strong technical and leadership experience in industrial automation systems with clear accountability for Safety Quality Schedule and Cost. The Lead Automation Engineer will act as the single-point owner for automation packages manage delayed package recovery and control Scope Change Orders (SCOs) related to automation.
Tasks and responsibilities
1. Design Management (Basic to Detailed Engineering)
Lead Basic and Detailed Automation Engineering activities with OEMs system integrators and internal SMEs.
Ensure completeness and quality of P&IDs Control Narratives I/O Lists Instrument Index Logic Diagrams and HMI philosophies.
Leading an area with a team- setting direction planning execution & handover.
Review and approve automation deliverables for constructability operability maintainability and compliance.
Drive Design Reviews and ensure outputs support timely procurement and installation.
2. Automation Package Execution (DCS / PLC / SCADA / Batch Systems)
Act as technical owner for automation systems including DCS PLC SCADA EMS and Batch Management systems as applicable.
Define and review Batch Automation architecture in line with ISA-88/95 standards.
Acting as subject matter experts in own discipline.
Supervising/Development of functional specification of complex units.
Lead implementation of Batch Manager / Batch Executive systems including recipe design master recipes control recipes and equipment models.
Supervising/Developing DCS application coding based on programming standards and design guidelines.
Coordinate with Process owners for software development batch configuration documentation licenses and spares.
Ensure alignment of automation and batch system deliveries with project schedule and construction readiness.
3. Installation FAT SAT and Commissioning Support
Plan execute and lead Factory Acceptance Tests (FAT) for both continuous and batch automation systems including recipe testing and batch execution scenarios.
Support site installation activities such as panel installation cabling loop checks and system power-up.
Lead or support Site Acceptance Testing (SAT) batch logic testing interlock verification and commissioning activities.
Support batch process dry runs water batches and process simulation prior to live production.
Ensure structured automation and batch system handover including as-built documents recipes backups passwords and operator training.
4. Safety Quality and Compliance Assurance
Enforce strict adherence to EHS protocols at all phases zero compromise on safety.
Ensure implementation of QA/QC standards including ITPs checklists audits and NCR closures.
Coordinate with Safety and Quality teams to ensure all works meet regulatory and internal standards.
5. Schedule Control (Non-Negotiable)
Own automation milestones within the Integrated Master Schedule.
Develop and track 2W / 4W / 6W look-ahead schedules for automation engineering FAT SAT and commissioning.
Identify schedule risks early and drive recovery plans for delayed automation packages or vendo
6. Cost Control and Scope Change Order (SCO) Management
Monitor automation package costs against approved budgets.
Evaluate technical impact of scope changes design modifications and recovery actions.
Act as automation focal point for SCO documentation justification impact analysis and approvals.
7. Risk Management & Early Forecasting
Maintain a live project risk register with active mitigation plans.
Proactively identify interface risks with Process Electrical Instrumentation IT/OT Utilities and Validation teams.
Escalate risks that could impact commissioning readiness or plant start-up timelines.
8. Project Governance & Stakeholder Management
Organize and lead status meetings design reviews site reviews and cross-functional syncs.
Coordinate with vendors consultants internal teams and Global Team.
repair and present weekly and monthly automation status reports dashboards and recovery trackers.
Basic Qualifications
Bachelors Degree in Instrumentation Electrical Electronics or Automation Engineering.
Minimum 1015 years of experience in industrial automation project execution.
Proven experience in Greenfield projects from design through commissioning.
Strong working experience with PLC/DCS/SCADA systems (ABB 800xA Emerson or equivalent).
Proven experience in Batch Automation and Batch Management systems (ISA-88/95) including recipe configuration unit procedures phases and batch execution.
Process engineering knowledge for liquid systems (pumps valves CIP/SIP)
Knowledge of ABB800xA system ABB Batch manager PCDL PCEL libraries would be an added advantage.
Strong Design/functional specification (CM EM &Phases class) Experience & application development for recipes would be preferable.
Hands-on experience in FAT SAT commissioning IQ OQ and vendor coordination.
Familiarity with EPCM project execution models and engineerin

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