FLO Instrumentation
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Job Summary
Job Purpose
Plan Monitor and Coordinate the Instrumentation Maintenance Functions of Viscose Section PC1 and PC2 so as to ensure Optimum Production and delivery with target Cost and Quality.
Job Context & Major Challenges
Job Context :
VSF-SFD Nagda Plant has started in 1954 and in present scenario 100 % Automation in sections like Viscose Spinning Auxiliary and partial automation at CS2 Acid ETP & RO. We have advance DCS systems of Yokogawa with latest digital technology as well all latest instrumentation systems in each section. We have approximate 800 VFDs for various machine at entire Plant.
Main Challenges with us are: 1. Maintain Automation and Packaged system (DCS) Instrumentation. 2. Competitors are more aggressive for Product quality and quantity. Thus there is need of consistence productivities and quality to satisfy customers need.
3. Focus on Maintenance cost reduction and Energy conservation. 4. Focus on unplanned down time reduction in inventory. 5. Betterment of Instrumentation & Automation system to ensure safety.
6. Non availability of machines for maintenance due to continuous running of process.
7. Highly Corrosive environment leading to high level of corrosion of electronic cards resulting in higher failure rate.
8. In Viscose Section Control system is combine for PC-1 (M/c-& 10) so it is very difficult for PM during individual line stoppage.
9. Dissolver Sequence Logic complexity to understand & resolve issue
10. Auto pulp feeding system troubleshooting complexity.
11. Maintenance of 40 KVA UPS for DCS System.
Key Result Areas
| KRA (Accountabilities) (Max 1325 Characters) | Supporting Actions (Max 1325 Characters) | |
|---|---|---|
| KRA1 | Upkeep : Monitor & coordinate maintenance activities of VSF plant so as to achieve optimum production loss & delivery within target cost & quality | Maintenance Execute & implementation Maintenance Check list execution & Evaluation assist for Breakdown maintenance job Execution Assist for RCA & Why-Why Analysis to avoid repeated problem & Implementation of action plan Instrument protection monitoring by plant round & corrective action accordingly Activity execution within timeline on Reduction in Unplanned Instrument Downtime on Reduction in Unplanned Instrument Downtime the Pulp handling system to meet manufacturing targets. of PA system at Pulper Area. of CS2 sensors. & Maintenance of 40 KVA UPS (02 nos.) |
| KRA2 | Control System maintenance : To ensure continuous DCS support & trouble shooting | to ensure the availability of control system to meet the manufacturing targets and other customer requirements. monitoring & corrective action to maintain uptime of Controller I/O cards & operator work station. closed loop controlling by monitoring final control element function & tuning parameter setting. operation troubleshooting to run batch process smoothly. assist for Control system Preventive Maintenance Schedule preparation & Evaluation. PLC system availability by maintain Grounding & power supply within limit. |
| KRA3 | Modification/Improvement Projects : To suggest the modification / improvement projects to improve quality & productivity | assist in product development and plant up gradation technological change for improved Quality GMP & Safety. the services & equipment needed for new products and formulation changes of KAIZEN for implementation assist for small modification & assist in product development and plant up gradation technological change for improved Quality GMP & Safety. the services & equipment needed for new products and formulation changes of KAIZEN for implementation assist for small modification & improvement project implementation |
| KRA4 | Spare Management & Cost optimization : Planning & Monitoring spares management to ensure better cost optimization. | assist for Identifying and procuring the required equipment spares and accessories by proper planning BOM for Instrument apparatus assist for Procuring required materials by floating PR maintenance execute by utilizing in-house resources management for day to day & shutdown activity |
| KRA5 | People Development: To enhance knowledge & skills of team/subordinates. | of maintenance team by providing training to technician the workforce for safe practices & technical subject Inspires & stimulate subordinate to maximize their performance towards department goals team work culture |
| KRA6 | Safety & Statutory compliance : To plan the various safety initiates to create safe working condition & also meet the statutory compliances. | Instrument Calibration as per Schedule & record maintain accordingly assist for IMS WCM process safety documents to meet the respective standard requirements assist for internal & external audit compliance ASPECT-IMPACT procedure follow & action plan implementation step Safety Observation process follow-up as per schedule of Instrument System to Ensure Safety safety practices implementation within team. |
Required Experience:
Junior IC
About Company
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