FE Simulation Engineer Battery Module (Modelling Focus)

Role

FE Simulation Engineer Battery Module (Modelling Focus)

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About the UNIT/ Unit Overview

Virtual Validation Unit (CAE)

Location

Pune/Bangalore

Experience:

3 to 5 years

Number of openings

One

What awaits you/ Job Profile

We are looking for an FE Simulation Engineer with strong hands-on CAE modelling expertise to support battery module and pack development. The ideal candidate should have solid experience in FE model build-up meshing assembly and Nastran model preparation for structural and vibration analyses.

What should you bring along

• Handle CAD data preparation clean-up and geometry simplification for FE modelling.
• Develop high-quality FE models of battery components including cells modules enclosures brackets busbars foams and structural parts.
• Perform shell and solid meshing using ANSA including tetra and hexa mesh generation.
• Assemble complete FE models and apply connections materials properties and boundary conditions.
• Prepare and debug Nastran models for modal static and frequency response analyses.
• Support NVH and durability simulation teams through creation and maintenance of robust FE models.
• Perform model quality checks and ensure compliance with modelling guidelines.
• Contribute to process improvements and automation initiatives to improve modelling efficiency.

Must have technical skill

• Strong hands-on experience in ANSA meshing.
• Expertise in:
  • Solid Hexa and Tetra meshing
  • Plastic component shell meshing
  • Mid-surface extraction and mesh quality improvement
• CAD handling and FE model preparation.
• Model assembly connections and boundary condition setup.
• Experience with Nastran model setup and debugging.
• Basic understanding of structural and vibration simulations.
• Experience with post-processing tools such as Meta and Animator.

Good to have Technical skills

• Python or ANSA scripting.
• Morphing techniques in ANSA.
• Knowledge of CAD tools such as CATIA or SolidWorks.
• Exposure to battery systems and EV components.

CAE Tools

• ANSA
• Nastran
• Meta
• Animator