Engine Dynamometer & Test Engineer – Manufacturing Engineering

Job Summary

This is a dual-focus role combining manufacturing engineering ownership of engine test systems with hands-on execution and supervision of engine dynamometer testing. The engineer will develop global test standards support procurement of cost-effective test equipment and oversee daily operations across multiple engine test rooms.

The role requires strong expertise in internal combustion engine (ICE) powertrains test bed automation instrumentation and data acquisition systems along with the ability to troubleshoot complex hardware and software interfaces in a highpressure test environment.

Key Responsibilities

1. Test Operations & Hardware Management

• Manage engine dynamometers instrumentation and Data Acquisition (DAQ) systems.
• Troubleshoot and resolve Dyno hardware instrumentation and automation software issues.
• Ensure test cells are correctly configured for performance emissions durability or calibration testing.
• Define material handling requirements for test facilities (rail systems lift assists fixtures).

2. Manufacturing Engineering & Standards

• Develop and maintain Bill of Process (BOP) standards for test methods and equipment specifications.
• Create and maintain Bill of Material (BOM) for test systems and standardise components globally.
• Use virtual manufacturing and virtual commissioning to simulate and validate test systems.
• Develop test process sequences and provide inputs to the Global Study Process Allocation System (GSPAS).

3. Procurement & Technical Strategy

• Define Scope of Work (SOW) and support procurement of engine test systems aligned with Powertrain strategy.
• Provide manufacturing feasibility assessments and cost estimates to programme management.
• Lead supplier technical reviews benchmarking and bestinclass method evaluations.
• Support development and procurement of prototype test systems for early-stage R&D.

4. Test Execution Support & Safety

• Plan execute and monitor engine dynamometer tests in line with approved engineering test plans.
• Supervise daily operation of multiple engine test rooms coordinating technicians and shift handovers.
• Perform root cause analysis of test failures for new model programmes and existing facilities.
• Implement standardized solutions for safety ergonomics productivity and test integrity.

Qualifications Required

• Experience: 315 years of hands-on experience in engine dynamometer testing and test cell operations.
• Education: Bachelors degree in Mechanical Electrical or Automotive Engineering.
• Powertrain Knowledge: Strong understanding of ICE systems including air path fuel combustion cooling lubrication and exhaust.
• Technical Skills: Proven ability to independently troubleshoot test hardware instrumentation and automation software.
• Communication: Strong English communication skills (written and verbal) for crossfunctional collaboration.
• Autonomy: Ability to manage multiple priorities in a highpressure test environment.
• Nice-to-Have Skills
• Experience with Dyno automation software such as AVL PUMA or equivalent.
• Exposure to emissions performance durability or calibration testing.
• Experience coordinating multiple test rooms or technician/ shifts.
• Familiarity with systems such as work station time study and Powertrain standards.
• CAD proficiency (CATIA or SolidWorks) for fixture and layout design.