Tool & Die Maker 1st Shift

We are Generac a leading energy technology company committed to powering a smarter world.

Over the 60 plus years of Generacs history weve been dedicated to energy innovation. From creating the home standby generator market category to our current evolution into an energy technology solutions company we continue to push new boundaries.

1st Shift: Monday - Thursday 5:00AM - 3:30PM

The Tool & Die Maker at the Beaver Dam facility plays a critical highly autonomous role in supporting the production of alternators through expert-level tooling machine troubleshooting and continuous improvement. This position is responsible for diagnosing and resolving complex issues on proprietary manufacturing equipment often where documentation is limited or non-existent. The role requires the ability to independently redesign modify and improve machine assemblies tooling and components to enhance reliability quality and throughput. The Tool & Die Maker is expected to operate as a technical authority within the facility driving improvements with minimal direction and strong ownership of outcomes.

• Build repair modify and maintain dies fixtures gauges jigs and specialized tooling used in alternator manufacturing

• Troubleshoot highly complex proprietary machinery and custom-built equipment unique to Generac operations

• Diagnose root causes related to alignment tolerance stack-up wear vibration heat and mechanical interaction

• Independently redesign and rework machine assemblies or components when standard repairs are insufficient

• Perform precision fitting grinding machining and hand work to extremely tight tolerances

• Operate manual and CNC machining equipment including mills lathes grinders

• Manufacture replacement parts and custom components using prints sketches measurements or reverse engineering

• Interpret complex blueprints GD&T and engineering intent to ensure functional accuracy

• Take full ownership of tooling and machine performance within assigned manufacturing areas

• Proactively identify chronic equipment issues and lead permanent corrective actions

• Design and implement improvements that increase uptime reduce scrap and improve process stability

• Challenge existing designs and processes proposing innovative mechanical solutions without reliance on external support

• Support new product introductions and process changes by designing or modifying tooling and machine components

• Provide expert-level guidance to Maintenance Engineering and Production when complex mechanical decisions are required

• Adhere to all safety standards including machine guarding LOTO and toolroom best practices

• Document tool modifications machine changes and improvement actions to support long-term reliability

• Partner with Manufacturing Engineering to align improvements with process intent and production goals

• Mentor and support skill development within the toolroom and broader operations team

• High School Diploma or GED

• 5 years of Tool & Die Maker toolroom or precision machining experience in a manufacturing environment

• Demonstrated ability to independently troubleshoot complex mechanical systems and proprietary equipment

• Proven capability to redesign and fabricate machine components with little or no assistance

• Advanced blueprint reading and GD&T interpretation skills

• Journeyman Tool & Die Maker certification or completed apprenticeship

• Experience supporting alternator motor or other rotating equipment manufacturing

• Background in automated or semi-automated assembly processes

• Demonstrated leadership in continuous improvement or equipment reliability initiatives

• Ability to stand bend reach and work at machines for extended periods

• Ability to lift up to 50 lbs and handle precision components safely

• Comfortable working around machining equipment rotating machinery oils coolants and metal chips

• Proprietary alternator production equipment operates with high reliability and repeatability

• Chronic tooling and machine issues are eliminated through effective redesign not temporary fixes

• Continuous improvement efforts result in measurable gains in uptime quality and throughput

• The Tool & Die Maker is trusted as a primary technical problem-solver and improvement leader

Physical Demands: While performing the duties of this job the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion the incumbent may be required to stoop bend or reach above the shoulders. The employee must occasionally lift up to 25 - 50 pounds. Specific conditions of this job are typical of frequent and continuous computer-based work requiring periods of sitting close vision and ability to adjust focus. Occasional travel.

We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race color religion sex sexual orientation national origin disability status protected veteran status or any other characteristic protected by law.