Sr. Manufacturing Interconnection Engineer (Connector, Harness & Cable)

Application close date:

At Blue Origin we envision millions of people living and working in space for the benefit of Earth. Were working to develop reusable safe and low-cost space vehicles and systems within a culture of safety collaboration and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!

Blue Origins Emerging Systems business unit is building TeraWave a satellite communications constellation powered by the most advanced optical communications architecture ever attempted: thousands of optically interconnected satellites delivering symmetrical data speeds of up to 6 Tbps anywhere on Earth providing enterprise and hyperscale customers with resilient scalable connectivity for critical operations where terrestrial infrastructure cannot reach.

As a Senior Manufacturing Interconnection Engineer (Connector Harness & Cable) you will own the end-to-end interconnection assembly design integration of TeraWave modules bridging connector selection harness and cable design and volume production readiness. As a foundational element of TeraWave operations hardware must be architected not only for performance but for manufacturability testability reliability and serviceability at constellation scale. This is a hands-on role for an engineer who has designed integrated and shipped complex connector harness and cable assemblies in fast-moving high-volume manufacturing environments and wants to apply that experience to hardware operating at orbital scale.

Special Mentions:

• Relocation assistance is available for qualified candidates.
• Travel: Up to 50%.

• Lead interconnection assembly design for satellite modules and subsystems: connector selection harness routing cable design wire termination backshell integration and mechanical integration of interconnection hardware.
• Own interconnection assembly process development including crimping soldering potting strain relief connectorization continuity testing and integration workflows to ensure robust repeatable assembly.
• Manage connector/harness/cable BOM procurement vendor coordination wire and connector tolerance analysis and assembly oversight.
• Drive first-article inspection continuity and performance validation process validation and manufacturing readiness reviews to support production ramp.

• Drive Design for Excellence (DFX) principles DFM DFT DFA DFR and DFS across the full interconnection assembly lifecycle to ensure hardware scales from prototype through volume production for TeraWave operations.
• Design for Manufacturability (DFM):Optimize connector selection harness routing wire gauge and termination methods and assembly processes to maximize yield and minimize cost at constellation-scale production volumes.
• Design for Test (DFT):Architect continuity test points connector mating references and automated test coverage to enable efficient factory acceptance and in-field diagnostics.
• Design for Assembly (DFA):Simplify connector count keying/polarization routing and termination methods to reduce assembly time rework and error rates on the line.
• Design for Reliability (DFR):Apply derating worst-case analysis FMEA thermal-mechanical and vibration analysis and reliability prediction to ensure stable interconnection performance and long-duration operation in the orbital environment.
• Design for Serviceability/Supply Chain (DFS):Coordinate with supply chain and manufacturing partners to drive connector and wire standardization second-sourcing strategies and obsolescence mitigation across the production lifecycle.
• Partner with manufacturing quality and supply chain teams to define acceptance criteria drive yield optimization and support production ramp for sustained TeraWave operations.

• Bachelors degree in Electrical Engineering Mechanical Engineering or a related field.
• 10 years of experience in interconnection design harness/cable engineering or electromechanical assembly in a product development and volume production environment.
• Experience designing connector harness and cable assemblies with tight performance and reliability requirements; proficiency in harness design tools (Capital Zuken E3 SolidWorks Electrical or equivalent).
• Hands-on experience with interconnection assembly processes including crimping soldering potting connectorization continuity test and line bring-up.
• Demonstrated application of DFX principles (DFM/DFT/DFA/DFR) in bringing interconnection assemblies from design into volume production.
• Excellent technical documentation and communication skills.

• Masters degree in Electrical or Mechanical Engineering.
• 15 years of relevant experience.
• Experience with high-reliability connectors high-speed/RF cabling and space-grade wire and harness standards (IPC/WHMA-A-620 NASA-STD-8739).
• Experience with harness routing analysis EMI/EMC shielding and signal integrity in a design context.
• Experience designing and manufacturing interconnection hardware for space aviation or other high-reliability thermal-vacuum environments.
• Experience with automated harness manufacturing wire processing equipment and test systems.
• Background in production hardware including comprehensive DFX practices (DFM/DFT/DFA/DFR) process optimization supply chain coordination and yield optimization at scale.
• Hands-on environmental qualification testing (TVAC vibration EMI/EMC).

At Blue Origin we are driven by Gradatim Ferociter Step by Step Ferociously. As a Senior Manufacturing Interconnection Engineer (Connector Harness & Cable) you will design and industrialize the interconnection hardware wiring an orbital constellation at unprecedented scale alongside world-class engineers solving problems at the intersection of advanced manufacturing electromechanical systems and spaceflight.

Base Pay Range for:

Other site ranges may differ

Culture Statement

Dont meet all desired requirements Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin we are dedicated to building an authentic workplace so if youre excited about this role but your past experience doesnt align perfectly with every desired qualification in the job description we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Export Control Regulations

Applicants for employment at Blue Origin must be a U.S. citizen or national U.S. permanent resident (i.e. current Green Card holder) or lawfully admitted into the a refugee or granted asylum.

Background Check

• Required for all positions: Blues Standard Background Check
• Required for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation
• Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW) Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files Medical Certification (obtained before onboarding) Road Test Hours of Service Drug and Alcohol Testing vehicle inspection requirements CDL requirements (if applicable) and hazardous materials transportation/shipping training.
• Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential which includes pre-employment and random drug testing as well as DOT physical

Benefits

• Benefits include: Medical dental vision basic and supplemental life insurance paid parental leave short and long-term disability 401(k) with a company match of up to 5% and an Education Support Program.
• Stock Options for all regular employees (working at least 20 hours/week)
• Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours and up to 14 company-paid holidays.
• Dependent on role type and job level employees may be eligible for benefits and bonuses based on the companys intent to reward individual contributions and enable them to share in the companys results or other factors at the companys sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.

Equal Employment Opportunity

Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting retaining and developing a highly qualified and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications performance and abilities. We support the establishment and maintenance of a workplace that fosters trust equality and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire promotion and other terms and conditions of employment regardless of their race color religion sex sexual orientation gender identity national origin/ethnicity age physical or mental disability genetic factors military/veteran status or any other status or characteristic protected by federal state and/or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal state and local laws including the Washington Fair Chance Act the California Fair Chance Act the Los Angeles Fair Chance in Hiring Ordinance and other applicable laws. For more information on Know Your Rights please see here.

Affirmative Action and Disability Accommodation

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