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Senior Tooling Design Analyst

Boeing


Job Location:

Huntsville, AL - USA

Monthly Salary: $ 111350 - 150650
Posted: 1 July 2026 (30+ days ago)
Application Deadline: 28 September 2026
Vacancies: 1 Vacancy

Job Summary

Senior Tooling Design Analyst

Company:

The Boeing Company

Boeing is seeking a highly experiencedSenior Tooling Design Analyst to support the design development analysis release and sustainment of complex tooling solutions in support of aerospace manufacturing and assembly operations. This position is onsite inHuntsville Alabama.

This position requires deep technical expertise in tooling design manufacturing support supplier coordination configuration control and engineering analysis along with the ability to lead technical solutions that improve safety producibility and operational performance.

The selected candidate will serve as a technical contributor and subject matter expert for tooling development activities in support of Boeing operations. This role requires onsite reporting toBoeing Huntsvilleand will support sites atMichoud Assembly FacilityandKennedy Space Centeras needed.

The role supports operations atMichoud Assembly FacilityandKennedy Space Centerand may require work in industrial manufacturing integration or test environments. Work may involve time on the production floor in fabrication areas and around tooling support equipment and production systems. The position may also involve support of specialized manufacturing and test activities as well as sustainment and upgrade efforts in controlled government environments.

This is an opportunity to contribute to critical tooling development efforts in support of Boeing manufacturing operations. The ideal candidate will bring extensive tooling expertise aerospace manufacturing experience and the ability to lead technical execution support sustainment and strengthen tooling capability in a dynamic environment.

Position Responsibilities:

  • Lead the design development analysis release and sustainment of complex tooling fixtures jigs molds templates and support equipment

  • Support tooling solutions for aerospace manufacturing assembly integration and production operations

  • Develop tooling concepts and detailed designs using advanced CAD tools such asCreoCATIANX/Unigraphics or equivalent

  • Apply systems engineering methods to derive tooling requirements from product definition technical specifications and program objectives

  • Evaluate tooling designs for functionality producibility safety cost schedule and operational effectiveness

  • Create and maintain tooling drawings models and documentation under configuration control

  • Support engineering change incorporation release processes and documentation updates throughout the tooling lifecycle

  • Coordinate with stress engineering and use finite element analysis tools to support structural validation and resolve tooling instabilities

  • Support fabrication assembly installation test and acceptance of tooling

  • Collaborate with engineering manufacturing quality supply chain and supplier organizations to resolve technical and production issues

  • Participate in design reviews technical assessments and fabrication readiness activities

  • Support supplier development technical oversight and tooling procurement execution

  • Investigate and resolve technical issues affecting tooling performance producibility and production flow

  • Support non-conformance resolution deviation processing and corrective action activities

  • Lead and support sustaining engineering efforts across multiple concurrent tooling efforts

  • Provide technical direction coaching and mentorship to less experienced engineers and technical staff

  • Contribute to process improvement and lean initiatives that improve tooling effectiveness and lifecycle performance

  • Support manufacturing planning work instruction development and producibility assessments as needed

This position must meet export control compliance requirements. To meet export control compliance requirements a U.S. Person as defined by 22 C.F.R. 120.15 is required. U.S. Person includes U.S. Citizen lawful permanent resident refugee or asylee.

Basic Qualifications:

  • 10 years experience in tool design tool construction and/or tooling value stream

  • 10 years experience using Computer-Aided Design (CAD) tools

  • 10 years experience in structural analysis methods and tools such as Finite Element Analysis

Preferred Qualifications:

  • Familiarity with enterprise systems such asWINDCHILLAPDMTEAMCENTERGOLDMESciSAPOrbitsVelocity andPIRS

  • Strong understanding of manufacturing processes tooling fabrication assembly and sustaining engineering practices

  • Experience evaluating design requirements against safety cost value functionality and producibility

  • Experience working with suppliers manufacturing organizations and cross-functional integrated teams

  • Experience with engineering change processes drawing release and configuration management systems

  • Strong technical problem-solving communication and collaboration skills

  • Experience providing technical leadership or mentorship to engineers or technical staff

  • Experience supporting aerospace programs or large-scale manufacturing environments

  • Experience with TPS tooling molds large tooling acquisitions or production support tooling

  • Experience supporting manufacturing planning work instruction development and as-built configuration management

  • Experience leading sustaining engineering activities across multiple concurrent tooling efforts

  • Project management or supplier management experience supporting complex tooling procurements

  • Knowledge of lean manufacturing principles and process improvement methodologie

Technical Skills

  • Tooling and fixture design

  • Aerospace manufacturing support

  • Systems engineering application

  • CAD modeling and drawing release

  • Configuration management

  • Supplier technical oversight

  • Structural analysis and FEA

  • Producibility and manufacturability assessment

  • Sustaining engineering

  • Non-conformance and deviation management

  • Technical leadership

  • Cross-functional collaboration

  • Problem solving and decision making

  • Attention to detail

  • Lean manufacturing mindset

Typical Education:

Education/experience typically acquired through advanced education (e.g. Bachelor) and typically 10 or more years related work experience or an equivalent combination of education and experience (e.g. Master8 years related work experience 14 years related work experience etc.).

Relocation Assistance:

Relocation assistance is not a negotiable benefit for this position. Candidates must live in the immediate area or relocate at their own expense

Drug Free Workplace:

Boeing is a Drug Free Workplace where post offer applicants and employees are subject to testing for marijuana cocaine opioids amphetamines PCP and alcohol when criteria is met as outlined in our policies.

At Boeing we strive to deliver a Total Rewards package that will attract engage and retain the top talent. Elements of the Total Rewards package include competitive base pay and variable compensation opportunities.

The Boeing Company also provides eligible employees with an opportunity to enroll in a variety of benefit programs generally including health insurance flexible spending accounts health savings accounts retirement savings plans life and disability insurance programs and a number of programs that provide for both paid and unpaid time away from work.

The specific programs and options available to any given employee may vary depending on eligibility factors such as geographic location date of hire and the applicability of collective bargaining agreements.

Pay is based upon candidate experience and qualifications as well as market and business considerations.

Typical Summary pay range: $111350 - $150650

Language Requirements:

Not Applicable

Education:

Not Applicable

Relocation:

Relocation assistance is not a negotiable benefit for this position.

Export Control Requirement:

This position must meet U.S. export control compliance requirements. To meet U.S. export control compliance requirements a U.S. Person as defined by 22 C.F.R. 120.62 is required. U.S. Person includes U.S. Citizen U.S. National lawful permanent resident refugee or asylee.

Safety Sensitive:

This is a NASA safety-sensitive position and is subject to random drug and alcohol testing.

Security Clearance:

This position does not require a Security Clearance.

Visa Sponsorship:

Employer will not sponsor applicants for employment visa status.

Contingent Upon Award Program

This position is not contingent upon program award

Shift:

Shift 1 (United States of America)

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Boeing is an Equal Opportunity Employer. Employment decisions are made without regard to race color religion national origin gender sexual orientation gender identity age physical or mental disability genetic factors military/veteran status or other characteristics protected by law.

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Required Experience:

Senior IC


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