Senior Manager, Battery Mechanical Engineering
Costa Mesa, CA - USA
Job Summary
As the Senior Manager Battery Mechanical Engineering you will lead the mechanical design thermal management and structural integration of Andurils next-generation battery systems. Our battery packs power everything from autonomous underwater vehicles (AUVs) and high-altitude loitering munitions to tactical ground systems.
In this role you will lead a high-performing team of mechanical engineers in collaboration with structural thermal and test engineers. You will be responsible for taking battery systems from blank-sheet architecture through rapid prototyping qualification testing and high-rate manufacturing. If you are a first-principles thinker who thrives in a fast-paced environment and wants to build the power systems enabling the future of defense this role is for you.
What Youll Do
- Lead & Mentor: Build manage and mentor a world-class team of battery mechanical and thermal engineers. Foster a culture of rapid iteration technical excellence and extreme ownership.
- Drive Battery Architecture: Own the mechanical architecture of high-voltage high-energy-density battery packs. This includes structural frame design cell-to-pack/cell-to-module integration sealing (IP67/68) and containment.
- Thermal & Safety Engineering: Oversee thermal management system design (passive liquid-cooled phase-change materials) and lead mitigation strategies for propagation/thermal runaway.
- Cross-Functional Collaboration: Partner closely with Electrical Engineering (BMS) Cell Chemistry Systems Engineering and product line teams (Air Land Sea) to define requirements and interface boundaries.
- Design for Manufacturability (DFM): Work with manufacturing and supply chain partners to transition designs to high-rate production. Define assembly processes tooling requirements and end-of-line testing.
- Test & Validation: Define and execute mechanical and environmental qualification test plans (shock vibration thermal cycling altitude and abuse testing per UN 38.3 DO-311A MIL-STD-810H).
Required Qualifications
- B.S. or M.S. in Mechanical Engineering Aerospace Engineering Materials Science or a related field.
- 8 years of experience in mechanical design with a strong focus on high-voltage lithium-ion battery packs or energy storage systems (EV Aerospace or Consumer Electronics).
- 3 years of experience directly managing and leading engineering teams.
- Deep expertise in mechanical design tools (e.g. NX SolidWorks) and PLM systems (e.g. Teamcenter).
- Strong understanding of battery pack safety principles including thermal runaway isolation venting and high-voltage isolation.
- Hands-on experience with finite element analysis (FEA) for structural/vibration and computational fluid dynamics (CFD) for thermal management.
- Familiarity with battery standards and regulatory testing (e.g. UN 38.3 NAVSEA SG IX UL 2580 DO-311).
- Must be eligible to obtain and maintain a U.S. Secret Security Clearance.
Preferred Qualifications
- Experience in the defense aerospace or automotive EV sectors (e.g. Tesla SpaceX Rivian or similar fast-paced hardware environments).
- Experience with automated assembly processes cell bonding (ultrasonic wire bonding laser welding) and high-volume manufacturing.
- Experience with subsea pressure vessel design or high-altitude aerospace thermal management.
US Salary Range
$166000 - $220000 USD
The salary range for this role is an estimate based on a wide range of compensation factors inclusive of base salary only. Actual salary offer may vary based on (but not limited to) work experience education and/or training critical skills and/or business considerations. Highly competitive equity grants are included in the majority of full time offers; and are considered part of Andurils total compensation package. Additionally Anduril offers top-tier benefits for full-time employees including:
Benefits
At Anduril we invest in our people. Our comprehensive competitive benefits package (available at little to no cost to employees) ensures youre supported in health recovery and whatever comes next.For more information Explore Our Benefits.
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Required Experience:
Senior Manager