Senior Error Proofing Controls Engineer

Job Description

General Motors is seeking a Senior Error Proofing Engineer to develop implement validate and improve manufacturing error-proofing systems that prevent mis-builds and protect customer quality. This role translates PFMEA- and DFMEA-driven requirements into practical plant-floor solutions and works cross-functionally to support launch readiness and sustained production performance.

What Youll Do

• Lead error-proofing strategy for manufacturing processes to prevent mis-builds

• Translate PFMEA and DFMEA outputs into error-proofing requirements failure-mode coverage and detection criteria

• Partner with Vision Controls Product Engineering Quality Manufacturing GM plants and integrators to deploy solutions

• Support SOR development design reviews equipment alignment and plant-floor implementation

• Verify pass/fail logic challenge parts scanners vision systems and attribute gages perform as intended

• Maintain plant error-proofing master lists and support validation verification bypass controls and reaction plans

• Support launch execution and continuous improvement of scanner barcode vision gripper-engagement and style-selection logic

• Coach junior engineers on implementation validation troubleshooting and launch support

Required Qualifications

• Bachelors degree in Electrical Engineering Controls Engineering Manufacturing Engineering Industrial Engineering or a related technical field

• 7 years of manufacturing experience including 3 years of hands-on error-proofing implementation and launch experience in automotive or high-volume production

• Experience with error-proofing systems such as EPP SEP and FAC

• Strong automation and controls background including PLCs HMI development controls hardware integration and field troubleshooting

• Working knowledge of machine vision barcode and DPM verification scanners sensors pick-to-light tethering torque and tool interlocks and attribute gages

• Experience with PFMEA DFMEA alignment SOR creation validation planning and production launch support

• Strong cross-functional collaboration troubleshooting project management and communication skills

Preferred Qualifications

• Experience with GSIP relationship mapping tool-event configuration or similar error-proofing traceability systems

• Experience launching error-proofing systems across GM plants or vehicle and GPS programs

About GM

Our vision is a world with Zero Crashes Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better safer and more equitable for all.

Why Join Us

We believe we all must make a choice every day individually and collectively to drive meaningful change through our words our deeds and our culture. Every day we want every employee to feel they belong to one General Motors team.

Benefits Overview

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Non-Discrimination and Equal Employment Opportunities (U.S.)

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