Process Engineer
Jonesboro, GA - USA
Job Summary
JOB PURPOSE
The Process Engineer is responsible for designing optimizing and sustaining manufacturing and utility processes to ensure safe efficient and cost-effective production. This role serves as the technical owner of process improvements and projects supporting process performance and capability and leading the end-to-end delivery of capital and continuous improvement initiatives to ensure stable consistent and controlled production operations. Working closely with Operations Quality R&D Maintenance and Engineering the Process Engineer drives optimization of process conditions reduces variability and supports scale-up technology transfer and continuous improvement across batching material handling and utility systems.
Youll be part of a team that believes in doing work that matters for people and the planet.
Because here we dont just hire for jobs. We invite you to be part of something bigger.
KEY RESPONSIBILITIES
Process Optimization & Performance
Analyze plant data to identify inefficiencies bottlenecks and loss drivers
Optimize throughput yield energy consumption and operating cost
Monitor and adjust process conditions to maintain product quality and stability
Develop and improve processes for new and existing systems
Perform mass and energy balances to validate performance and capacity
Define and size critical equipment (pipes pumps mixers heat exchangers utilities)
Evaluate process and design alternatives to improve efficiency and cost
Support design reviews and ensure technical integrity of process systems
Utilize process data simulation tools and analytics to drive performance improvements
Lead and manage process capital projects from concept through execution ensuring safe on-time and on-budget delivery
Develop process KPIs dashboards and apply SPC/statistical analysis
Support new product introduction and technology transfer into manufacturing
Drive continuous improvement and sustain process performance
Troubleshooting & Plant Support
Lead RCA for process deviations and plant upsets
Troubleshoot batching issues separations heat transfer and fluid systems
Provide technical support to Operations Quality Maintenance and Safety
Implement and validate corrective and preventive actions on the plant floor
Continuous Improvement & Governance
Drive yield improvement waste reduction and efficiency gains
Apply Lean Six Sigma and structured problem-solving methodologies
Standardize best practices and maintain process documentation and standards
Collaborate cross-functionally to deliver sustainable improvements
Key Deliverables
Improved process yield throughput and efficiency
Reduced process variability losses and defects
Successful implementation of processes and capital improvements
Improved process safety and regulatory compliance
Reduced energy consumption and operating costs
Sustained process stability and performance
REQUIRED QUALIFICATIONS
Bachelors degree in chemical engineering or related field
at least 3-5 years of experience in chemical engineering (chemical oil & gas or FMCG)
Strong understanding of thermodynamics heat transfer and fluid flow including application to process operation equipment performance and manufacturing and utility systems
Experience in continuous and/or batch processing environments
Experience in process design optimization and troubleshooting
Experience working with process control systems and plant operations
Strong analytical and data-driven decision-making capability
Experience supporting commissioning startup or plant operations
Proven track record of delivering process improvements and cost savings
Proven experience leading CapEx projects from concept through commissioning including scope budget and execution management
PREFERRED QUALIFICATIONS
Experience with process simulation tools (Aspen HYSYS Aspen Plus or similar)
Experience with process safety methodologies (HAZOP LOPA PSM)
Six Sigma or Lean certification
Knowledge of separation processes RO systems utilities and heat transfer equipment
Strong understanding of instrumentation and automation systems; experience with automation and controls able to collaborate with controls teams on DCS/PLC systems
Pay: The pay range for this position is $88600 to $133000. Unilever takes into consideration a wide range of factors that are utilized in making compensation decisions including but not limited to skill sets experience and training licensure and certifications qualifications and education and other business and organizational needs.
Bonus: This position is bonus eligible.
Long-Term Incentive (LTI): This position is LTI eligible.
Benefits: Unilever employees are eligible to participate in our benefits plan. Should the employee choose to participate they can choose from a range of benefits to include but is not limited to health insurance (including prescription drug dental and vision coverage) retirement savings benefits life insurance and disability benefits parental leave sick leave paid vacation and holidays as well as access to numerous voluntary benefits. Any coverages for health insurance and retirement benefits will be in accordance with the terms and conditions of the applicable plans and associated governing plan documents.
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At Unilever inclusion is at the heart of everything we do. We welcome applicants from all walks of life and are committed to creating an environment where everyone can thrive/succeed. All applicants will receive fair and respectful consideration and we actively support the growth and development of every employee.
Unilever is an Equal Opportunity Employer/Protected Veterans/Persons with Disabilities.
For more information on your federal rights please seeKnow Your Rights: Workplace Discrimination is Illegal
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Required Experience:
IC