Process Engineer in Joining Technologies

This posting is for a process engineer / expert in joining technologies (automated screw driving and press fitting). Responsible for optimizing and troubleshooting automated assembly processes focusing on press fit operations and automated screw driving ensuring high-precision reliable mechanical connections while reducing cycle times and defect rates.

•  Process owner and technical expert for existing joining processes (press-fit and automated screw driving) within the plant and as a member of the Bosch Center of Competency and the International Production Network
• Specifying debugging and improving press machines automated screwdrivers and torque-controlled systems
• Utilize data driven methods to resolve complex production issues including torque deviations improper seating and material misalignment maintenance trials capacity planning and process capabilities
• Lead development and implementation of new processes new technologies equipment upgrades and projects to reduce cycle time and improve overall equipment effectiveness
• Define document and manage critical process parameters such as press force distance press depth screw speed and torque curves
• Collaborate with internal and external partners (process development quality suppliers production logistics quality) for process and equipment optimizations
• Communication and participation with lead plants and expert teams on latest technologies and process improvements
• Project management and ability to lead teams
• Mentor and train associates in all facets of screw driving and pressing processes

Qualifications :

Required Knowledge competencies and attributes:

The qualified applicant must:

• Have a Bachelor of Science Degree in Engineering (or similar field)
• Be a self-starter and innately curious with the ability and willingness to dive into and lead development of technical processes
• Have minimum three years experience in automated industrial manufacturing
• Be comfortable with cross functional activities and international teams
• Be structured and systematic in his / her / their work approach willing to adapt to dynamic changes and multi-tasking
• Be willing and able to travel internationally
• Communicate effectively at all levels of the organization
• Be adept in systematic problem-solving methodology (8D 5-Why Shainin etc.)

Strong augmentation of the candidate profile would include experience with:

•  Joining technologies - automated screw driving and pressing equipment and processes

• Fastening technology including torque-angle analysis clamp load generation thread engagement joint design fastening strategies and residual preload management
• Press-fit process design including interference calculations force-displacement curve analysis tolerance stack-up evaluation retention force validation and material interaction effects
• Analyzing and interpreting process signatures including torque-angle torque-time force-distance and force-time curves to identify process abnormalities and optimize assembly performance
  Experience applying SPC methodologies and interpreting Cp/Cpk studies to establish and maintain process capability
• Conducting Measurement Systems Analysis (MSA) Gauge R&R studies process validation activities and capability studies
• Understanding of servo-driven assembly systems industrial networks and controls integration
• Experience utilizing data analysis tools such as Python SQL Minitab JMP Power BI or equivalent to identify process trends and optimize joining system performance
• Experience with software development or scripting languages (Python C# C ) is desirable
• Equipment maintenance and management (PM TPM)
• Plc programming industrial control technologies
• Strong documentation skills
• German or English language background

Additional Information :

Benefits

• Competitive Salary
• Competitive Time Away from Work Policy
• Paid Time Off (PTO): 16 days (Up to 30 days based on seniority)
• Personal Days (PAA): 5 days
• Company Paid Holidays: 9 days
• Paid Parental Leave: 6 Weeks
• Industry Best Retirement Benefit
• 401k - 75% match up to the first 9% contribution
• Unique Bosch Defined Contribution (BDC) plan provides 100% company-funded 401(k) contributions ranging from 2.5% to 6.5% of your pay helping you secure your financial future
• Student Debt Retirement Savings Match
• Profit Sharing Bonus (CPrP) up to 10%
• Medical dental and vision coverage
• Onsite Cafeteria with multiple menu options
• Onsite Starbucks Cafe
• Onsite Bosch Store (Employee Discount)

Your well-being matters at Bosch! We offer a competitive compensation and a benefits package designed to empower you in every area of your life. This includes premium health coverage a 401(k) with generous matching resources for financial planning and goal setting ample paid time off parental leave and comprehensive life and disability protection. Were investing in your success! Bosch Benefits Bosch in the USA

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Equal Opportunity Employer including disability / veterans

By submitting an application for employment with Bosch you represent and warrant that: (a) the work product and materials you submit are your own and reflect your personal experience skills and qualifications; and (b) you have not used artificial intelligence or automated tools to generate alter or enhance application materials or responses in a manner that misrepresents your identity authorship experience capabilities or qualifications.

Indefinite U.S. work authorized individuals only. Future sponsorship for work authorization is not available.

Equal Opportunity Employer including disability / veterans.

Remote Work :

No

Employment Type :

Full-time