Plant Manager
Romulus, MI - USA
Department:
Job Summary
The Plant Manager is responsible for leading a large-scale complex manufacturing operation within Detroit Thermal Systems with full accountability for plant performance across Safety Quality Delivery Cost and People. This role requires a highly capable leader who can launch scale and stabilize operations while building a high-performing organization capable of sustaining performance long-term. The Plant Manager will lead all functions within the plant including Production Maintenance Engineering Quality Materials HR Finance and IT.
The ideal candidate is a hands-on strategic leader with strong financial acumen proven experience in complex manufacturing environments and the ability to drive results through people process and disciplined execution.
Plant Leadership & Operational Execution
- Direct and manage all plant operations across Production Maintenance Engineering Quality Materials HR Finance and IT
- Establish and drive standards-based execution accountability and problem-solving discipline
- Manage & deliver plant performance across production quality delivery cost and safety metrics
- Ensure alignment of plant operations with broader business and financial objectives
Launch Expansion & Transformation
- Lead plant strengthening and Continuous Improvement efforts urgently addressing any under performance or launch pressure
- Continuous Improvement system leadership and culture
- Lead plant launch expansion and/or major modernization initiatives
- Ensure full production readiness including equipment workforce capability and systems integration
- Hold both plant and corporate teams accountable to ensure production-ready systems at handoff
- Maintain strong execution discipline and engagement throughout complex launch and ramp-up phases
- Strengthen Digital / Systems Language and data-driven decision-making
Team Development & Culture
- Build and develop a high-performing leadership team capable of sustaining operations independently post-launch
- Foster a culture that is:
- Lean and process-driven
- Strong Daily management systems
- People-focused and engaging
- Fast-paced in problem solving with robust root cause analysis
- Standards-driven in execution
- Lead performance management and succession planning across all plant functions
Automation & Engineering Alignment
- Lead operations within an evolving automated manufacturing environment supporting advanced production systems and technology
- Ensure engineering and maintenance teams are built staffed and prepared to support automation uptime and reliability
- Partner cross-functionally to support continuous improvement and operational efficiency
Materials & Supply Chain Leadership
- Build and lead a strong materials and logistics organization
- Ensure effective systems for:
- Inventory control
- Line-side delivery
- Supplier coordination
- Drive continuous improvement in material flow cost and operational efficiency
Customer Leadership
- Serve as primary plant leader for customer-facing engagement including executive-level interactions
- Lead with confidence and credibility in high-visibility situations
- Ensure delivery performance aligns with customer expectations and commitments
Financial & Business Leadership
- Manage plant-level financial performance including:
- Budget planning and execution
- Cost control and reduction initiatives
- Productivity and efficiency improvements
- Implement controls over:
- Capital expenditures
- Operating expenses
- Labor and material costs
- Drive measurable impact on cost margin and overall financial performance
Facility & Compliance Management
- Maintain plant facilities equipment and infrastructure for optimal performance
- Implement and sustain preventative and predictive maintenance programs
- Ensure compliance with:
- Safety regulations
- Environmental standards
- Company policies and procedures
- Promote a safe clean and organized workplace (5S)
REQUIRED EDUCATION & EXPERIENCE
- Bachelors degree in Engineering Business Finance or related field (Masters preferred)
- Minimum 10 years of manufacturing leadership experience including plant-level or large-site leadership
- Proven experience leading plant launch expansion or transformation initiatives
- Experience operating in large complex manufacturing environments
- Strong financial acumen with experience managing plant budgets cost performance and productivity
Critical Experience Requirements
- Demonstrated experience leading the launch of a new site and/or expanding transforming or modernizing manufacturing operations
- Proven ability to build and develop a high-performing leadership team capable of operating independently post-launch
- Extensive experience managing complex launches including ensuring alignment and accountability across plant and corporate teams
- Experience working in or supporting automated manufacturing environments (robotics advanced assembly etc.)
- Proven experience building and leading materials and supply chain teams
- Demonstrated ability to engage with OEM or executive-level customers leading discussions with confidence and credibility
- Experience leading in fast-paced high-pressure environments maintaining composure and driving results through challenges
PREFERRED QUALIFICATIONS
- Automotive industry (OEM or Tier 1) experience
- Experience supporting high automation / advanced manufacturing environments
- Six Sigma Black Belt or Lean certification
- Experience in unionized manufacturing environments
Required Experience:
Manager