Plant General Manager
Job Summary
As a part of the global industrial organization Marmon Holdingswhich is backed by Berkshire Hathawayyoull be doing things that matter leading at every level and winning a better way. Were committed to making a positive impact on the world providing you with diverse learning and working opportunities and fostering a culture where everyones empowered to be their best.
Who We Are
AP Emissions Technologies provides aftermarket emissions and exhaust solutions for all vehicle classes. With nearly a century of innovation and integrated manufacturing expertise AP delivers OEM-quality performance regulatory compliance and broad product coverage to customers worldwide.
What Youll Do
As the Plant General Manager you will serve as the on-site executive leader for AP Emissions Technologies new 208000-square-foot facility in Apex North Carolina. You will lead the sites start-up production ramp-up and long-term operational performance across manufacturing engineering maintenance automation supply chain quality logistics EHS and people development.
This is a high-impact leadership role with end-to-end accountability for site performance from facility commissioning and team development through customer-ready production and shipment. You will establish the operating foundation for a new manufacturing facility while building a high-performing team and delivering on safety quality delivery productivity and financial objectives.
Day-to-Day Responsibilities
Lead and develop cross-functional teams across production engineering maintenance automation supply chain quality logistics and EHS
Establish organizational structure clear accountability performance expectations and site governance
Build manufacturing career paths succession plans mentoring programs and performance management practices
Establish a safety-first continuous-improvement culture across all shifts
Lead manufacturing operations for cordierite ceramic substrate production automated DPF/DOC/TWC catalyst coating and automated substrate encapsulation
Develop and execute production staffing resource allocation capacity and ramp-up plans to meet customer demand
Own site performance across key metrics including output OEE on-time delivery scrap yield conversion cost inventory and quality
Apply Lean and continuous-improvement methodologies to eliminate bottlenecks reduce waste and improve throughput
Partner with R&D and technical teams to transition products from laboratory and pilot stages into stable scalable mass production
Lead engineering and maintenance strategy including equipment lifecycle management commissioning capital projects retrofits and process improvements
Improve equipment reliability and reduce unplanned downtime across production assets and plant utilities
Partner with automation and process teams to stabilize manufacturing systems and establish standard work
Own site environmental health and safety performance and compliance with OSHA North Carolina requirements and corporate standards
Lead supply chain inventory control warehousing material receipt and finished-goods logistics
Mitigate supply risks associated with ceramics washcoat materials and precious-metal-related inputs
Own the site operating budget and financial performance across labor energy materials overhead and conversion costs
Lead cost-reduction value engineering yield improvement and waste-reduction initiatives
Monitor performance against budget identify variances and communicate results risks and mitigation plans to the Division President
Serve as the primary site contact for regulators authorities key suppliers and visiting OEM and industrial customers
Partner with division and technical leadership on capital projects process scale-up new product readiness customer delivery and quality initiatives
Cross-Functional Partners
Division and corporate leadership
Production engineering maintenance automation and technical teams
Supply chain logistics and quality teams
R&D and product development
EHS and human resources
OEM and industrial customers
Key suppliers regulators and external partners
Ownership
End-to-end operational and financial performance of the Apex facility
Plant start-up production ramp-up and long-term manufacturing performance
Safety quality delivery productivity and cost performance
Organizational development talent management and succession planning
Manufacturing capacity equipment reliability and operational readiness
Regulatory environmental and corporate compliance
Project Work
Lead the commissioning and start-up of the new 208000-square-foot manufacturing facility
Develop and execute production ramp-up and capacity expansion plans
Lead equipment commissioning capital projects retrofits and process improvements
Support new product launches and transition products from pilot production to full-scale manufacturing
Implement Lean and continuous-improvement initiatives to improve yield throughput and cost
Develop and implement systems processes and standard work to support scalable plant operations
What Youll Need
Education & Experience
Bachelors degree in Engineering Materials Science Industrial Engineering or a related technical discipline ; MBA preferred
10 years of progressive manufacturing leadership experience in U.S.-based heavy or advanced manufacturing
At least 5 years of experience as a Plant Manager or equivalent senior site leader
Demonstrated experience leading a greenfield or brownfield plant start-up and production ramp-up
Experience in chemical manufacturing automotive components emissions manufacturing or a closely related industry
Experience leading large cross-functional organizations spanning production maintenance quality supply chain and EHS
Proven accountability for multimillion-dollar operating and capital budgets
Demonstrated success delivering improvements in cost yield productivity and operational performance
Experience with automotive quality systems such as IATF 16949 and OEM manufacturing expectations preferred
Lean or Six Sigma certification PMP or other formal project-management credential preferred
Technical Knowledge
Strong knowledge of Lean manufacturing and continuous-improvement methodologies
Deep understanding of high-volume automated manufacturing environments
Working knowledge of manufacturing quality systems and automotive OEM expectations
Understanding of U.S. manufacturing regulations OSHA requirements and North Carolina environmental and safety requirements
Experience with ERP/MES systems operational reporting budgeting and data analysis
Strong understanding of manufacturing engineering automation equipment reliability and plant maintenance
Hard Skills
Plant operations and manufacturing leadership
Greenfield/brownfield facility start-up and production ramp-up
Lean manufacturing and continuous improvement
Budget and P&L management
Capital planning and project execution
Manufacturing engineering and automation
Supply chain and inventory management
Quality systems and regulatory compliance
Operational KPI management and data analysis
Talent development and organizational design
Soft Skills
Strong business acumen and results-oriented mindset
Ability to build develop and inspire large diverse manufacturing teams
Data-driven decision-making and sound operational judgment
Ability to balance safety quality delivery and cost priorities
Strong communication presentation and stakeholder-management skills
Hands-on leadership style with a strong presence on the shop floor
Ability to make effective decisions in a fast-paced ambiguous start-up environment
Strong collaboration skills across technical operational and corporate teams
What Youll Gain
Impact & Contributions
Lead the launch and long-term success of a new 208000-square-foot manufacturing facility
Build the organizational and operational foundation for a significant new manufacturing operation
Directly influence safety quality productivity customer delivery and financial performance
Play a key leadership role in the continued growth of AP Emissions Technologies
Career Growth
Executive-level visibility within AP Emissions Technologies and Marmon Holdings
Opportunity to build and lead a large multidisciplinary manufacturing organization
Exposure to advanced manufacturing automation emissions technology and new product development
Opportunities to influence broader operational strategy and continuous improvement
Benefits & Culture
Competitive compensation and benefits
Collaborative hands-on leadership environment
Opportunities for professional growth and development
Opportunity to make a meaningful impact within a growing global organization
Work Environment & Travel
This role is based on-site in Apex North Carolina with regular shop-floor presence across shifts. Occasional domestic travel may be .
Following receipt of a conditional offer of employment candidates will be required to complete additional job-related screening processes as permitted or required by applicable law.
We are an equal opportunity employer and all applicants will be considered for employment without attention to their membership in any protected class. If you require any reasonable accommodation to complete your application or any part of the recruiting process please email your request to and please be sure to include the title and the location of the position for which you are applying.
Required Experience:
Director