Operations Filler Operator I

Summary:This position is responsible for operating Aseptic Filling machines and machines associated with the fillers with expertise and precision. They will help lead their department and help maximize efficiency to ensure the quality and efficiency standards are being met through quality packages and limited product loss in their department. Adhere to and advocate all GMP SOPs SSOPs and PPE requirements for the safety of others and oneself. Effectively communicates written and verbal instructions to ensure quality and efficiency standards are being met relevant to shift and plant performance. Fill in for vacations and or cover if other employees are Duties and Responsibilities: Will be responsible for training new operators and urged to continue to expand knowledge by assisting in other areas of the plant through cross training. Complete Valve Maintenance Training and assist the Valve Maintenance Team when Sets-up CIPs Swab Tests Monitors and operates Aseptic Filling Machines to maximize the quality of products produced and the efficiency of the department and surrounding thorough understanding the flow of the CIP system Maintains a clean and organized working area keeping all supplies and materials stocked and set-up for success when the next shift comes in to relieve and trains routine maintenance on all filling machines. This includes but is not limited to: CIP Shutdown and Preventative maintenances. Documents work completed by filling out Maintenance Work Order other production team members for breaks and absences as requiredPerforms a variety of quality checks (weight checks machine checks package integrity checks) to assure standards are met and assists lower level Filler Operators making those adjustmentsTroubleshoots and resolves complex operating difficulties involving area equipment. Reports problems to supervisor and documents on the 24-hour start-up shut-down and clear jams on all the equipment as it relates to the filling area. This includes but is not limited to DE the production flow as it relates to filling process to filling filling to prepares and completes all area paperwork with legible handwriting as required by the all critical control points with a high level of knowledge of their function as it relates to the filling areaUnderstands terminology of the filling equipment process equipment and downline equipment that relates to well with other team members including Processing Downline Batch Output & Supervisors on any delays or problems in the filling area that would hinder the flow of well with the Management team to monitor the operational efficiencies yields scrap loss and other key indicators to actively seek ways to improve plant productivityKey Accountabilities:SafetyAdheres to all plant safety rules and advocates oneself and co-workers safetyReports all near misses and accidents to the Production Supervisor or HR representativeServes an active role in the plant safety program by attending safety meetings participating in monthly safety inspections and reporting any potential safety hazards to the safety committee or ManagementQualityAdheres to all Quality Assurance System guidelinesFollows SOPs and SSOPs (standard operating procedures and sanitation standard operating procedures) when making machine adjustments splicing of packaging materials and preparation of laminate to ensure the manufacturing of high-quality packagesResponsible for compliance with the HACCP SQF and Safety programs programIdentifies all CCPs (critical control points) with high level understanding of their functions as it relates to the filling departmentExpertly prepares and maintains all filling area documentationPerforms all Package Integrity failure tests including ink and copper testing at a high levelMaintenanceWhen Maintenance is occurring in your work area it is the expectation to assist the Maintenance Technicians in any capacity needed to expedite the repair equipment is in a state of disrepair these items must be reported ASAP to avoid break a clean and organized work areaAssists all areas of the plant with general housekeepingCooperates with other shifts and the management team in housekeeping endeavorsCommunicationsAs a member of the Production team ensures the effective shift communication and teamwork with the other operators occurs each scheduled shiftMaintains effective communication with members of the support groupWhen utilizing the Handheld radios employees are expected to be professional and respectful when and TrainingPromotes and contributes to the development of teamwork among production team membersExhibits leadership abilities and works well among co-workers as a teamMentors Trains and develops other employees as requested by the management teamPersonal DevelopmentContinuously improve your knowledge of the Aseptic Filling processExpand knowledge level beyond filling through cross-training and valve-maintenance. Primarily from processing to filling to downlineAchieve the best understanding of the flow of production possible from departments that correlate with your departments that correlate with your departments Responsibilities:NoneQualifications:To perform this job successfully an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge skill and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. The requirements listed below are representative of the knowledge skill and/or ability required. All qualifications from Filler Operator II must be met to be considered for Production Support Specialist in and Quality aspects must have a 100% mastery and Operational aspects 85% or better for the Filler Assessment have knowledge about the entire aseptic and production processes from Aseptic Mixing to WarehouseTeam playerBasic math skillsDetail orientated and organizedMust have a good attendance recordGood communication and interpersonal skillsVery experienced with filling equipmentMechanical and Troubleshooting skillsFood Industry experience and knowledge of GMPsUnderstands procedures for all allergens and how to prevent cross contaminationAble to fill in for Supervisor when neededMust have accurate record keepingMust be able to troubleshoot and resolve moderate to complex issuesHave a minimum of 3 to 5 years of filing experienceKeeps supplies stocked for production runs without over stocking or understocking keeping walkways extinguishers eyewashs and exits clear for foot trafficAbility to assess situations and make quick and accurate decisions that will aid in productionMust be able to communicate ideas for improvements for the Filling area CIP area and other work duties as assigned or requested All qualifications from Filler Operator I and Filler Operator II must be met to be considered for Filler Operator :Minimum of a High school diploma or equivalent education and/or experience requiredExperience:Minimum of 3 - 5 years experience in manufacturing environment. Knowledge and Skills:Working knowledge of business computer and math preferred. The candidate must be able to work effectively in a team-based environment set priorities to meet deadlines handle multiple tasks and make decisions under pressure. Travel Requirements:NoneWork Environment/Physical Demands:The work environment characteristics/physical demands described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential performing the duties of this job the employee is exposed to wet and / or humid conditions (non-weather); moving mechanical parts; high precarious places and extreme heat. The noise level in the work environment is usually moderate. A 24/7 36/48-hour work week will be considered normal. Extra hours off hours and extra workdays may be required to accommodate new projects product development and other special employee must occasionally sit lift push pull and/or move up to 50 pounds regularly and up to 75 pounds occasionally. While performing the duties of this job the employee is regularly required to use hands to finger handle feel grasp type; reach with hands and arms; lean crouch stoop kneel or crawl; climb up and down ladders or stairs. The employee is required to stand and walk. The employee is required to climb and operate a three-story machine several times per hour. Frequently talk or listen. Frequently work near moving mechanical parts. Occasionally work in high places occasionally exposed to fumes or airborne particles occasionally exposed to toxic or caustic chemicals. Occasionally exposed to outdoor weather conditions. While performing the duties of this job the employee is exposed to wet and / or humid conditions; moving mechanical parts; high precarious places and extreme heat. The noise level in the work environment is usually moderate. A (24/7) 36/48-hour work week will be considered normal. Extra hours off hours and extra workdays may be required to accommodate new projects product development and other special benefitsMedical insuranceDental insuranceVision insurancePaid Family leavePaid maternity leave401(k) with MatchVoluntary Life Accident Critical Illness and Hospital indemnityPaid HolidaysTuition assistanceShort-term and Long-term Disability insurance