Operational Technology Security
Monaca, PA - USA
Job Summary
Our client is seeking an experienced Operational Technology (OT) Security contractor to keep site OT assets running safely reliably and securely. This is a hands-on run-and-maintain role.
Role Overview
Scope: site OT assets in network Levels 1 to 3.5 including DCS SIS PLCs HMIs network infrastructure backup and supporting systems.
Focus: execute and document preventive and corrective maintenance across control safety server endpoint and network systems.
Reports to: the assigned OT Engineer and asset custodians.
Works with: Operations PACO / Control Systems OT Security IT maintenance teams and system vendors.
Standards: site risk-based OT Security Maintenance Policy asset-specific plans vendor requirements permits and Management of Change (MOC).
Note: the contractor executes work but does not approve risk changes or vendor updates.
What Youll Do
1. Maintenance Planning & Records
Plan and execute assigned OT maintenance based on asset criticality the maintenance schedule the OT Asset Register the Backup Plan vendor guidance and operating windows.
Log all preventive corrective and cybersecurity work in the OT Security SharePoint Maintenance Tracking Tool (asset ID and class dates task details findings and personnel).
Report incomplete or abnormal work and escalate overdue tasks to the Asset Custodian and the OT Security Site Process Focal Point (SPF).
When operating constraints block the work help defer it to the next outage document the reason and apply temporary mitigations (enhanced monitoring limiting changes or remote access checking backup and failover readiness).
Obtain work permits including Permit Vision questionnaires and follow approved site access procedures.
2. Backups Antivirus & Patching
Verify system and configuration backups per the OT Backup Plan report failures and support recovery checks.
Keep antivirus definitions current on Windows OT assets. Escalate when they are more than a week out of date and validate the alerting mechanism quarterly if no alerts occur.
Patching schedule:
o Systems not affected by automatic restarts: quarterly
o Systems with operational impact (after vendor approval): every 6 months for high and medium risk annually for low risk
Before patching confirm asset classification vendor approval operational impact maintenance window and MOC / permit. Never force restarts on process-control safety or continuous-production systems.
3. Firmware & Network Maintenance
Review switch and firewall firmware at least every 2 years or sooner if a critical vulnerability is reported.
Check control-system and PLC firmware with vendors at least annually. Apply only vendor-approved changes (for Emerson systems only Emerson-recommended updates and procedures).
When online updates are not feasible defer to the next planned outage with documented risk acceptance and interim controls.
Review firewall rules to confirm they are documented justified and least-privilege and remove obsolete rules through change management.
4. Physical Inspections
Inspect cabinets panels and racks for integrity locking water ingress heat and dust. Record issues and follow up.
Inspection schedule:
o Quarterly: CCB server-room cabinets GTG control-system cabinets (PEEEC building) SKF magnetic-bearing PLCs Bently Nevada BN3500 racks
o Every 6 months: DeltaV field cabinets STG control-system cabinets (PEEEC building) Woodward PLC cabinets PSA cabinets (FAR #3) Prognost racks
o Annually: Rockwell PLC cabinets Additives control cabinets
5. Access Cyber Defense & Spares
Review user service and privileged accounts quarterly and flag inactive default shared or expired vendor accounts for removal.
Review OT cyber-defense reports monthly and route relevant events to the OT Security team.
Maintain the critical OT spares record (non-SAP) and review it annually for condition readiness and firmware compatibility.
Track spare usage and coordinate early with vendors on long-lead items.
6. Change Control & Troubleshooting
Troubleshoot OT hardware software network backup and endpoint issues and tell operational faults apart from security events.
Make changes only under approved MOC with testing rollback and documentation.
Coordinate impact assessments and maintenance windows with the Asset Custodian PACO Operations OT Security IT and vendors.
Keep records and handover notes up to date and support outage and turnaround planning.
Required Skills:
Relevant experience supporting OT industrial automation control systems or industrial infrastructure in a continuous-process or similarly safety-critical operating environment; typically five or more years in a related role. Hands-on experience maintaining and troubleshooting Windows-based OT assets PLC / DCS systems industrial networks and associated servers or applications. Working knowledge of risk-based maintenance cybersecurity fundamentals patch and firmware lifecycle practices account access reviews backups and change control in OT environments. Demonstrated ability to execute permitted work safely follow detailed procedures and vendor instructions document work accurately and escalate issues without disrupting production or safety functions. Strong coordination written communication troubleshooting and recordkeeping skills across Operations engineering IT OT security maintenance and external vendors. Relevant technical degree associate degree or equivalent combination of technical training and practical OT experience. Must meet applicable site access work authorization and contract-firm requirements.
Required Education:
BS