Mechanical Engineer HyperRF

OVERVIEW

AV is seeking skilled Mechanical Engineers to support the design analysis and development of advanced RF and electromechanical systems within the Hyper-RF division. This role is critical to delivering robust manufacturable and high-performance products across a range ofapplications including radar wireless communications phased array systems and embedded electronics.

The ideal candidate brings deep expertise in mechanical design using SolidWorks structural and thermal analysis using Ansys and a strong working knowledge ofproduct lifecycle management(PLM) processes within a disciplined engineering environment. This individual will work closely with cross-functional teams to transition designs from concept through production while ensuring compliance with quality and documentation standards.

RESPONSIBILITIES

• Lead the mechanical design and development of complex assemblies and enclosures for RF and electronic systems

• Create detailed 3D models drawings and assemblies using SolidWorks

• Perform and interpret structural thermal and vibration analyses using AnsysAEDT/Mechanical or Solidworks Simulationto validate designs against requirements

• Collaborate with electrical RF FPGA and software engineers to ensure seamless system integration

• Drive designs from concept through prototype qualification and production

• Develop and maintain complete technical data packages (TDPs) including drawings BOMs and analysis artifacts

• Ensure designs meet environmental performance and manufacturability requirements

• Support fabrication integration and test activities including troubleshooting and root cause analysis

• Participate in and lead design reviews (PDR CDR etc.)

• Apply and enforce configuration management best practices includingrevisioncontrol change management (ECOs) and traceability

• Work closely with manufacturing and supply chain teams to support production readiness and cost optimization

• Mentor junior engineers and contribute to continuous improvement of engineering processes and standards

• Identify draft and execute environmental test plans according to system level requirements

REQUIRED QUALIFICATIONS

• Bachelors degree in Mechanical Engineeringor related field

• 8 years of relevant experience in mechanical design and analysis for complex systems

• Expert-level proficiency with SolidWorks (part modeling assemblies drawings and PDM integration)

• Strong experience with Ansys forFEA structural analysis (stress vibration modal) andCFDthermal analysis (steady-state and transient)

• Demonstrated experience designing forruggedizedelectronics packaging including thermal management and structural integrity

• Experience with configuration management tools and processes (e.g. PDM/PLM systems ECO workflows)

• Strong understanding of GD&T tolerance stack-ups and design for manufacturability (DFM)

• Experience supporting hardware through full lifecycle (design build test production)

• Ability to work in a fast-paced multi-disciplinary team environment

PREFERRED QUALIFICATIONS

• Experience with RF systems phased arrays or high-frequency electronics packaging

• Familiarity withpassive and activethermal management techniques (heatsinks fans liquid cooling)

• Experience designing for environmental compliance (shock vibration thermal cycling EMI considerations)

• Knowledge of materials selection for aerospace/defense applications

• Experience with MIL-STD environmental and mechanical requirements

• Familiarity with manufacturing processes (machining sheet metal additive manufacturing injection molding)

• Experience working in a regulated environment (e.g. ISO 9001 AS9100)