Materials & Processes Engineer, Metallics
Long Beach, NY - USA
Job Summary
Vast is developing next-generation space stations and space infrastructure using an incremental hardware-rich and low-cost approach. Vast is rapidly developing its multi-module Haven Station to ensure a continuous human presence in space for America and its allies enabling advanced microgravity research and manufacturing and unlocking a new space economy for government corporate and private customers. Haven Demos 2025 success made Vast the only operational commercial space station company to fly and operate its own spacecraft. Next Haven-1 is expected to become the worlds first commercial space station when it launches in 2027 followed by additional Haven modules. Additionally the company recently announced Vast Satellite a high-power satellite product line leveraging its space station components and the heritage of Haven Demo.
Headquartered in Long Beach California and with more than 1000 employees and over a billion dollars in private capital Vast has built the facilities required to manufacture and operate Americas next space station. The company plans to develop future habitats and systems for the Moon and Mars dedicated space stations for government partners and other crewed systems that will unlock the expanding long-term space economy.
Vast is looking for a Materials & Processes Engineer Metallics reporting to the Materials & Processes Lead to support the development of the systems that will be required for the design and build of human-rated space stations.
This will be a full-timeexempt position located in our Long Beachlocation.
Responsibilities:
- Provide Materials & Processes engineering expertise for metallic materials used across spacecraft structures mechanisms pressure systems propulsion systems and other flight hardware
- Support material selection and qualification for metals including aluminum stainless steels titanium nickel-based alloys copper alloys and other aerospace materials
- Develop review and maintain material and process specifications engineering standards and acceptance criteria.
- Provide technical guidance for manufacturing processes including machining forging casting heat treatment welding brazing additive manufacturing and surface treatments
- Evaluate material properties and manufacturing processes against structural thermal environmental fatigue fracture corrosion and life requirements
- Develop and execute material and process qualification test plans including characterization of mechanical and physical properties. Develop and maintain material allowables and process controls
- Perform and support failure analysis and root cause investigations involving metallic flight hardware and manufacturing processes. Support nonconformance investigations MRB activities corrective actions and disposition
- Work closely with Supplier Quality Engineering and Supply Chain to evaluate supplier capabilities resolve technical issues and develop critical suppliers
- Serve as highest technical authority on selected processes alloy classes or advanced testing techniques
- Mentor and raise the technical level of more junior M&P engineers across the team
- Represent M&P organization in program-level reviews and lead cross-functional initiatives
Minimum Qualifications:
- Bachelors degree in Materials Science Materials Engineering Metallurgical Engineering Mechanical Engineering or a related technical field
- Lvl. I M&P Engineer: 0 years of experience in materials engineering metallurgy or manufacturing engineering
- Lvl. II M&P Engineer: 2 years of experience in materials engineering metallurgy or manufacturing engineering
- Senior M&P Engineer: 5 years of the above with demonstrated technical leadership across a subsystem program or team
Preferred Skills & Experience:
- Masters degree or PhD in Materials Science Materials Engineering Metallurgical Engineering Mechanical Engineering or a related field
- 5 years of experience supporting metallic materials and processes for spacecraft launch vehicles aircraft pressure vessels propulsion systems or other high-reliability hardware
- Deep expertise in one or more areas including welding and joining heat treatment fatigue and fracture mechanics
- Fundamental understanding of metallic materials including aluminum steel titanium nickel-based alloys or other aerospace metals
- Experience with metallic manufacturing processes such as casting forging machining heat treatment welding brazing additive manufacturing or surface treatments
- Experience interpreting material specifications engineering drawings test data and technical requirements
- Experience supporting material characterization process qualification failure analysis or root cause investigations
- Strong communication skills and demonstrated ability to work cross-functionally with Design Manufacturing Quality and Supply Chain teams
- Demonstrated ability to solve complex technical problems using a first-principles approach
- Extensive hands-on experience with metallography microscopy (optical SEM EDS) mechanical testing (hardness tensile fatigue) fracture analysis or other material characterization methods
- Experience developing or qualifying special processes and working with NADCAP or similarly controlled aerospace processes
- Familiarity with aerospace material and testing standards such as NASA AMS ASTM AWS MIL or equivalent industry standards
- Knowledge of material allowables fatigue and fracture behavior corrosion prevention and environmental compatibility
- Experience performing hands-on failure analysis and supporting RCCA investigations on flight or production hardware
- Experience working in a fast-paced hardware-first aerospace environment
- Ability to work autonomously and take extreme ownership of assigned technical areas
Additional Requirements:
- Ability to travel up to 30% of the time
- Willingness to work overtime or weekends to support critical mission milestones
- Ability to lift up to 25 lbs. Unassisted
- Materials and Processes Engineer I: $86100 - $122220
- Materials and Processes Engineer II: $112340 - $159468
- Senior Materials and Processes Engineer: $137760 - $195552
Pay Range: California
$86100 - $195552 USD
We calibrate level and compensation to the selected candidates experience and demonstrated capability. We welcome applicants across a range of experience levels to apply.
COMPENSATION AND BENEFITS
Base salary will vary depending on job-related knowledge education skills experience business needs and market demand. Salary is just one component of our comprehensive compensation package. Full-time employees also receive company equity as well as access to a full suite of compelling benefits and perks including: medical dental and vision coverage for employees and dependents generous paid time off; up to 20 days of vacation for exempt staff and up to 10 days of vacation for non-exempt staff with the ability to cash-out unused vacation annually paid parental leave short and long-term disability insurance life insurance access to a 401(k) retirement plan ClassPass credits personalized mental healthcare through Spring Health and other discounts and perks. We also take pride in offering exceptional food perks with snacks drip coffee & onsite barista cold drinks and dinner meals remaining free of charge and lunch subsidized as part of Vasts ongoing commitment to providing high-quality meals for employees.
U.S. EXPORT CONTROL COMPLIANCE STATUS
The person hired will have access to information and items subject to U.S. export controls and therefore must either be a U.S. person as defined by22 C.F.R. 120.62 or otherwise eligible for deemed export licensing. This status includes U.S. citizens U.S. nationals lawful permanent residents (green card holders) and asylees and refugees with such status granted not pending.
EQUAL OPPORTUNITY
Vast is an Equal Opportunity Employer; employment with Vast is governed on the basis of merit competence and qualifications and will not be influenced in any manner by race color religion gender national origin/ethnicity veteran status disability status age sexual orientation gender identity marital status mental or physical disability or any other legally protected status.
Required Experience:
IC
About Company
Vast is developing humanity’s most capable space stations, pioneering the next giant leap toward long-term living and thriving in space.