Manufacturing Excellence Engineer
Kinston, NC - USA
Job Summary
We are seeking a Manufacturing Excellence Engineer to join our team as an embedded consultant within our aerospace clients this role you will act as an on-site expert driving production line transformation through Lean Six Sigma and industrial simulation approaches.
You will play a key role in optimizing industrial performance designing efficient production layouts and supporting continuous improvement initiatives in close collaboration with client operational and engineering teams.
Key Responsibilities
Lean Manufacturing & Operational Excellence
- Lead continuous improvement initiatives using Lean methodologies (VSM Kaizen 5S SMED waste reduction)
- Deliver Six Sigma projects using DMAIC to reduce variability and improve product quality
- Define track and analyze key performance indicators (OEE scrap rate cycle time WIP) and implement corrective actions
- Train and coach shop floor teams on Lean and Six Sigma tools and best practices
Industrial Architecture & Layout Optimization
- Design and optimize production layouts integrating flow efficiency safety and ergonomics
- Perform flow simulations to evaluate and validate layout scenarios prior to implementation
- Use digital twin and simulation tools to model production lines and anticipate operational impacts
- Collaborate with industrial engineering teams to align target architectures with operational requirements
Project Management & Reporting
- Lead cross-functional improvement projects coordinating internal and client stakeholders
- Track progress and report on milestones performance improvements and risks
- Produce key deliverables including functional specifications workshop outputs layout designs and performance analyses
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Qualifications :
Experience & Education
- 37 years of experience in manufacturing engineering production engineering or operational excellence ideally in aerospace
- Proven experience delivering Lean and/or Six Sigma projects in industrial environments
- Experience in production layout design or optimization
- Exposure to consulting or client-embedded roles is an asset
- Masters degree (or equivalent) in Industrial Mechanical or Manufacturing Engineering or a related field
- Lean or Six Sigma certification (Green Belt or Black Belt) is preferred
Technical Skills
- Strong knowledge of Lean methodologies and problem-solving tools (VSM 5S SMED Kaizen 8D PDCA Ishikawa)
- Good understanding of Six Sigma principles and statistical tools (DMAIC MSA SPC)
- Experience with flow simulation tools and digital twin solutions
- Familiarity with aerospace standards and practices (e.g. EN9100 APQP)
- Proficiency in CAD tools (e.g. AutoCAD CATIA) for layout design is an asset
- Knowledge of aerospace composite manufacturing processes is a strong advantage
Soft Skills
- Ability to work autonomously while integrating quickly into client teams
- Strong communication and facilitation skills with experience leading workshops and trainings
- Analytical mindset with a results-driven approach
- Adaptability in complex multicultural industrial environments
Languages
- English (fluent)
- French (asset)
Additional Information :
Why Join Sopra Steria
At Sopra Steria we believe in rewarding your talent and supporting your growth. Heres what you can expect:
Competitive Compensation
- Attractive salary
- Annual performance bonus
Benefits That Matter
- Health dental and vision coverage
- Life and long-term disability insurance
- Optional add-ons: Accidental Telemedicine and Critical Illness coverage
Time for You
- 3 weeks of vacation
- Sick leave and personal days
Perks & Flexibility
- Monthly transportation allowance
- Hybrid work environment
- All the equipment you need to succeed
Grow With Us
- World-class training and development
- Clear paths for career advancement
- A caring collaborative and inclusive culture
Certified Excellence
- Were proud to be recognized as a Great Place to Work
We thank all applicants for showing an interest in this position. Please note that only shortlisted candidates will be contacted for further steps in the selection process.
Sopra Steria is an equal opportunity employer committed to fostering a diverse and inclusive workplace. Our company works everyday to combat all forms of discrimination and promote a respectful working environment. We encourage applications from all qualified individuals including women visible minorities Indigenous people and people with disabilities. Accommodations are available on request for candidates taking part in all aspects of the selection process.
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Remote Work :
No
Employment Type :
Full-time
About Company
Sopra Steria, a major Tech player in Europe with 52,000* employees in nearly 30 countries, is recognised for its consulting, digital services and solutions. It helps its clients drive their digital transformation and obtain tangible and sustainable benefits. The Group provides end-to- ... View more