Lead Manufacturing Engineer, Sensors and Avionics
Job Location:
Costa Mesa, CA - USA
Yearly Salary:
Posted:
Application Deadline:
Vacancies:
Job Summary
As the Lead Manufacturing Engineer for Sensors and Avionics you will be a technical leader responsible for owning the manufacturing strategy and execution for the electronic optical and electrical heart of the spacecraft. Your responsibilities span the entire value chain for these assemblies including Design for Manufacturability advanced process development tooling and test equipment selection supplier and partner technical management quality system implementation and comprehensive work documentation. You will lead cross-functional initiatives mentor junior engineers and grow this discipline into a team of four to six engineers as the production ramp builds and drive manufacturing excellence across PCBA box-level electronics electro-optical instruments and integrated spacecraft systems.
The ideal candidate demonstrates proven leadership in solving complex technical challenges with innovative practical solutions in fast-paced resource-constrained environments. You have successfully scaled manufacturing processes from prototype through production and have a track record of delivering high-reliability hardware on aggressive timelines.
- Own manufacturing process development and documentation for PCBAs box-level electronic assemblies and integrated electronic units to space-grade workmanship standards (IPC-610/620 Class 3 IPC J-STD-001 Space Addendum NASA-STD-8739 series).
- Own manufacturing and integration processes for sensor packages: visual and infrared optical trains star and sun trackers telescopes and interferometers including optical alignment cleanliness and contamination control.
- Own processes for navigation and radar assemblies GPS and IMU navigation solutions radar apertures and front ends including alignment calibration interfaces and RF handling discipline.
- Own processes for communications assemblies across UHF through EHF bands TT&C command and control and high-data-rate links plus flight instrumentation.
- Own power systems and harnessing: power distribution assemblies cable and harness build to IPC-620 and NASA-STD-8739.4 routing bonding and grounding.
- Serve as the principal production technical interface to our internal sensor partners and to external component sensor and box vendors assessing capability and driving manufacturability and workmanship improvements alongside Supplier Quality.
- Drive Design for Manufacturability and Assembly into these designs before CDR and use design and statistical process control to reduce production test burden rather than absorbing it.
- Specify and qualify the assembly tooling fixtures and test equipment these assemblies need and own root cause analysis PFMEA process validation and first article inspection for the processes you own.
- Act as an owner and evangelist for Andurils Manufacturing Development Process (MDP) and use Foundry and Teamcenter as the system of record.
- Mentor and grow the engineers in this discipline avionics sensors power systems and harnesses and provide hands-on technical leadership to the technicians building these assemblies.
- Bachelors degree in Electrical Mechanical Manufacturing or Industrial Engineering or a related technical discipline.
- 8 years of manufacturing engineering experience in aerospace space defense or another high-reliability industry with a track record taking electronic or electro-optical hardware from development into production.
- Deep knowledge of high-reliability electronics workmanship standards IPC-610/620 Class 3 IPC J-STD-001 Space Addendum and the NASA-STD-8739 series for soldering wire harness and conformal coating.
- Expert understanding of PCBA processes (SMT through-hole conformal coating potting component selection and screening) and box-level assembly (cabling harnessing mechanical integration thermal EMI/EMC).
- Hands-on depth in at least two of: electro-optical or infrared sensor assembly and optical alignment; RF or radar assembly and test; navigation units (GPS IMU); power distribution and harness manufacture.
- Has reduced production test burden through design or statistical process control combining moving or eliminating tests on the strength of data rather than absorbing whatever the design requires.
- Has served as the manufacturing technical interface to internal engineering partners or external electronics and sensor suppliers including capability assessment and workmanship or process improvement.
- Demonstrated expertise in root cause analysis (8D 5-Why Fishbone) PFMEA corrective and preventive action process validation and first article inspection.
- Currently possesses and is able to maintain an active U.S. Secret security clearance
- Willingness to travel up to 25%
- Direct experience manufacturing satellite or spacecraft avionics sensors or payloads (flight hardware) including cleanroom operations and contamination control.
- Radar optical sensor or millimeter-wave aperture manufacturing experience at a premium for this role.
- Harness and cable design capability including schematic reading and drawing in Altium AutoCAD Electrical or similar.
- Knowledge of advanced electronics manufacturing technology: selective soldering automated optical inspection X-ray inspection conformal coating systems.
- Took an electronics or electro-optical product from prototype or LRIP into rate production of 100 units per year including automation or semi-automation of assembly.
US Salary Range
$146000 - $194000 USD
The salary range for this role is an estimate based on a wide range of compensation factors inclusive of base salary only. Actual salary offer may vary based on (but not limited to) work experience education and/or training critical skills and/or business considerations. Highly competitive equity grants are included in the majority of full time offers; and are considered part of Andurils total compensation package. Additionally Anduril offers top-tier benefits for full-time employees including:
At Anduril we invest in our people. Our comprehensive competitive benefits package (available at little to no cost to employees) ensures youre supported in health recovery and whatever comes next.For more information Explore Our Benefits.
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Required Experience:
IC
