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Lead Hardware-in-the-Loop Engineer

AeroVironment


Job Location:

Huntsville, AL - USA

Monthly Salary: $ 137500 - 209750
Posted: 2 July 2026 (30+ days ago)
Application Deadline: 12 October 2026
Vacancies: 1 Vacancy

Job Summary

Worker Type

Regular


Job Description

The Hardware-in-the-Loop (HWIL) Lead will be responsible for the architecture development integration and deployment of NGCM HWIL systems supporting Guidance Navigation & Control (GNC) avionics and missile subsystem validation. This role owns the full lifecycle of HWIL system development from requirements definition through integration test and customer deployment.
This individual will lead a small multidisciplinary team and serve as the technical interface between GNC systems engineering propulsion and program management.

Key Responsibilities:

HWIL Architecture & System Design
Define HWIL system architecture for NGCM baseline and future variants
Draft hardware and software requirements for HWIL drawers and subsystems
Develop Interface Control Documents (ICDs) Functional Block Diagrams (FBDs) Wiring Diagrams (WDs) and Test Procedures
Ensure configuration control of all HWIL technical data packages (TDPs)
Integration & Test
Design build test and deploy complete HWIL systems
Lead integration of avionics GEU seeker CAS and propulsion interfaces into HWIL environment
Support TRR ATP and QTP events
Develop validation and verification (V&V) strategies for GNC algorithms
Program & Technical Leadership
Lead and manage HWIL engineering team (electrical software integration)
Develop Basis of Estimate (BOE) for new scope and IRAD efforts
Support Integrated Master Schedule (IMS) planning and execution
Coordinate staffing and resource planning for HWIL activities
Customer & Capture Support
Interface with Army RCCTO and industry partners
Support OTA proposals and technical white papers
Provide technical inputs for future NGCM derivative capture efforts
Travel to partner sites for HWIL deployment and integration support

Required Qualifications
Bachelors degree in Electrical Engineering (Masters preferred)
8 years experience in electrical hardware design and avionics integration
Direct experience designing building and deploying HWIL systems
Experience leading small engineering teams
Background in missile or hypersonic systems preferred
Experience with:
o Avionics hardware lifecycle management
o Configuration Management (ECO DCO NCR MRB ERB processes)
o Environmental qualification testing (ATP/QTP)
o OTA proposals and technical capture efforts
Strong working knowledge of:
o Controls systems and GNC integration
o Electrical system design & hardware integration
o Technical data package development

Desired Qualifications
Experience developing HWIL systems for missile flight hardware
Familiarity with trajectory analysis radar modeling or MATLAB-based analysis tools
Prior hiring manager or section lead experience


Clearance Level

Secret

The salary range for this role is:

$137500 - $209750

AeroVironment considers several factors when extending an offer including but not limited to the location the role and associated responsibilities a candidates work experience education/training and key skills.

ITAR Requirement:

This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR). In order to comply with the requirements of the ITAR and/or the EAR applicants must qualify as a U.S. person under the ITAR and the EAR or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction. Please understand that any job offer that requires approval of an export license will be conditional on AeroVironments determination that it will be able to obtain an export license in a time frame consistent with AeroVironments business requirements. A U.S. person according to the ITAR definition is a U.S. citizen U.S. lawful permanent resident (green card holder) or protected individual such as a refugee or asylee. See 22 CFR 120.15. Some positions will require current U.S. Citizenship due to contract requirements.

Benefits: AV offers an excellent benefits package including medical dental vision 401K with company matching a 9/80 work schedule and a paid holiday shutdown. For more information about our company benefit offerings please visit: also encourage you to review our company website at to learn more about us.

Principals only need apply. NO agencies please.

About AV:

AV isnt for everyone. We hire the curious the relentless the mission-obsessed. The best of the best.

We dont just build defense technologywe redefine whats possible. As the premier autonomous systems company in the U.S. AV delivers breakthrough capabilities across air land sea space and cyber. From AI-powered drones and loitering munitions to integrated autonomy and space resilience our technologies shape the future of warfare and protect those who serve.

Founded by legendary innovator Dr. Paul MacCready AV has spent over 50 years pushing the boundaries of what unmanned systems can do. Our heritage includes seven platforms in the Smithsonianbut were not building history were building whats next.

If youre ready to build technology that matterswith speed scale and purposetheres no better place to do it than AV.

We are proud to be an EEO/AA Equal Opportunity Employer including disability/veterans. AeroVironment Inc. is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Qualified applicants will receive fair and impartial consideration without regard to race sex color religion national origin age disability protected veteran status genetic datasexual orientation gender identity or other legally protected status.

ITAR

U.S. Citizenship is required. Secret or Top Secret clearance or the ability obtain a clearance is desired.

Required Experience:

IC


About Company

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AV is a leading manufacturer of Unmanned Aircraft Systems, Unmanned Aerial Vehicles, Loitering Munition Systems, Unmanned Ground Vehicles used for surveillance and reconnaissance by the United States Military, U.S. allies and Commercial Industries. AV also manufactures High-Altitude P ... View more

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