Ford Racing Powertrain Simulation Engineer
Allen Park, MI - USA
Job Summary
Racing is where our story began.
In 1901 Henry Ford climbed into a car he built himselfSweepstakesand beat Americas most famous driver. He wasnt a racer but he had to win. He did. Ford Motor Company was born from that victory.
That fighting spirit lives on in Ford Racing today. Were the engineers strategists and competitors who bring Fords track-tested edge into every vehicle we build. Every track every stage every proving groundthats where we prove ourselves.
The result: one of the worlds most iconic brands legendary nameplates and a team unmatched in the industry.
Our mantra: Race to win engineer to lead.
If youre a competitor innovator or performance obsessive Ford Racing is where you belong. Help us write the next chapter.
In this position
You will build the powertrain plant models and simulation tools that power key decisions across Ford Racings production and motorsports programs. That means supporting concept exploration for future vehicles helping program teams size and select powertrain hardware and providing plant models that enable controls and calibration development lap time prediction drive cycle evaluation and more.
This role is hybrid and requires at least 4 days per week onsite in Allen Park MI.
Responsibilities
What youll do
- Use Matlab/Simulink (and other programs) to develop vehicle powertrain and component-level CAE models to analyze dynamic system performance and complex system interactions. Models will span the entire vehicle including ICE (internal combustion engines) batteries electric machines transmissions driveline and tires.
- Manage integration of powertrain plant models with other multidisciplinary models including vehicle dynamics aerodynamics vehicle controls and external partner models to create cohesive simulation environments. Model applications include desktop simulation model-in-the-loop software-in-the-loop hardware-in-the-loop and driver-in-the-loop testing to develop controls and calibrations for future and existing racing and road vehicles.
- Work cross-functionally with controls calibration test and program engineers. Design and perform concept vehicle simulation studies to develop hardware and vehicle requirements recommendations for program and systems engineering teams. Design and implement plant models with sufficient fidelity to support controls and calibration development. Use driver and car feedback to develop driver-in-the-loop and dyno control plant models that replicate behaviors observed from track driving. Design models and tools to optimize powertrain hardware and control parameters to meet targets.
- Plan and perform hardware testing using test vehicles dynamometers labs or external supplier services to develop parameterize and validate plant models. Develop analytical data processing software tools to estimate and optimize model parameters to improve and maintain the correlation between models and development hardware. Deploy trackside tools to analyze on-track powertrain performance and identify performance deltas relative to the model. Utilize machine learning AI and optimization techniques to characterize complex systems and reduce model calibration effort.
Qualifications
Youll have
- Bachelors degree in Mechanical Engineering Electrical Engineering Physics or an equivalent technical degree.
- 2 years experience developing dynamic system models for simulation and control design.
- 2 years experience in the design development and validation of real-time control systems in both modeling environments and prototype hardware.
- Understanding of automotive powertrain (including conventional hybrid electric vehicle and battery electric vehicle) systems and controls general physics thermos and fluid dynamics heat transfer and vehicle dynamics with fundamental knowledge of general dynamics hydraulics electric machines batteries internal combustion engines and mechatronic actuators.
- 2 years of demonstrated experience using Matlab/Simulink for system modeling simulation data analysis and embedded control software implementation.
Even better you may have
- M.S. or Ph.D. in Mechanical Aerospace or Electrical Engineering or a similar field with emphasis on simulation combustion engines or control system design.
- Deep knowledge of combustion engine operation to assist with high-fidelity engine simulation plant model development and correlation to test data.
- Experience integrating multidisciplinary vehicle subsystem models into simulation environments.
- Experience using industry-standard modeling and simulation packages such as AMESim GT-POWER Dymola CarSim CarMaker etc. Experience with Python and C. Experience with racing tools telemetry systems and vehicle dynamics software.
- Experience implementing AI-based and machine learning engineering solutions or developing advanced analytical tools (i.e. random forest regressor neural network model-based calibration parameter optimization and estimation etc.).
- Dyno track vehicle and hardware-in-the-loop test experience. Experience with vehicle module setup and integration vehicle sensors CAN / Ethernet / LIN / UDP communication.
- Excellent problem-solving skills with a passion for new technology development.
- Excellent written/oral communication skills.
- Proven ability to work well with others as part of a fast-paced diverse global team.
As an established global company we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe or keep you close to home Will your career be a deep dive into what you love or a series of new teams and new skills Will you be a leader a changemaker a technical expert a culture builderor all of the above No matter what you choose we offer a work life that works for you including:
- Immediate medical dental vision and prescription drug coverage.
- Flexible family care days paid parental leave new parent ramp-up programs subsidized back-up child care and more.
- Family building benefits including adoption and surrogacy expense reimbursement fertility treatments and more.
- Vehicle discount program for employees and family members and management leases.
- Tuition assistance.
- Established and active employee resource groups.
- Paid time off for individual and team community service.
- A generous schedule of paid holidays including the week between Christmas and New Years Day.
- Paid time off and the option to purchase additional vacation time.
This position is a salary grade 5 - 8 and ranges from $65100-$166200.
Final determination of salary grade will be based on candidates skills and experience and base salary will be set within the applicable range according to job scope responsibility and competitive market value.
Internal applicants: moving into this role may result in an adjustment to your current compensation based on the posted pay range for this role taking into consideration your qualifications and other relevant factors.
For more information on salary and benefits click here.
Visa sponsorship is not available for this position.
Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.
We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race religion color age sex national origin sexual orientation gender identity disability status or protected veteran the United States if you need a reasonable accommodation for the online application process due to a disability please call 1-.
This position is hybrid with a requirement to be onsite four or more days per week. #LI-Hybrid #FR1#LI-LC2
Required Experience:
IC
About Company
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